Table of Contents
APC E3SXR6 User Manual
Displayed below is the user manual for E3SXR6 by APC which is a product in the UPS Battery Cabinets category. This manual has pages.
Related Manuals
Easy UPS 3S
Modular Battery Cabinet
Installation
E3SXR6
12/2018
www.schneider-electric.com
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consequences arising out of the use of this material.
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Modular Battery Cabinet
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS........................................................................................5
Safety Precautions ....................................................................................6
Electrical Safety...................................................................................8
Battery Safety......................................................................................9
Specifications ........................................................................................... 11
Modular Battery Cabinet Weights and Dimensions ..................................... 11
Installation Procedure .............................................................................12
Receiving ..................................................................................................13
Remove the Modular Battery Cabinet from the Pallet..................................13
Connect Cables between Modular Battery Cabinet and
UPS............................................................................................................15
Install Batteries in the Modular Battery Cabinet ..................................19
990–5993A–001 3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS Modular Battery Cabinet
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar
with it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a “Danger” or “Warning” safety
message indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages with this symbol
to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990–5993A–001 5
Modular Battery Cabinet
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the installation manual before installing or working on
this product.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the product until all construction work has been completed and the
installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The product must be installed according to the specifications and requirements
as defined by Schneider Electric. It concerns in particular the external and
internal protections (upstream breakers, battery breakers, cabling, etc.) and
environmental requirements. No responsibility is assumed by Schneider Electric
if these requirements are not respected.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection
against overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Install the product in a temperature controlled indoor environment free of
conductive contaminants and humidity.
• Install the product on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
6 990–5993A–001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS Modular Battery Cabinet
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The product is not designed for and must therefore not be installed in the
following unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or
radiant heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the installation manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the product and do not cover the
ventilation openings when the product is in operation.
Failure to follow these instructions can result in equipment damage.
990–5993A–001 7
Modular Battery Cabinet
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
Electrical Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Turn off all power supplying the UPS system before working on or inside the
equipment.
• Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the mains supply. Before installing or
servicing the UPS system, ensure that the units are OFF and that mains and
batteries are disconnected. Wait five minutes before opening the UPS to
allow the capacitors to discharge.
• The UPS must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on
which of the two standards apply to your local area) must be installed to prevent
hazardous voltage or energy at the input terminals of the isolation device. The
device must open within 15 seconds after the upstream power supply fails and
must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
the equipment or is connected to an IT power distribution system, a label must be
fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective
earth.
Failure to follow these instructions will result in death or serious injury.
8 990–5993A–001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS Modular Battery Cabinet
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply
circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs. Refer to the label in the classic battery cabinet for
information on batteries in your system.
Failure to follow these instructions will result in death or serious injury.
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Modular Battery Cabinet
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
CAUTION
RISK OF EQUIPMENT DAMAGE
• Wait until the system is ready to be powered up before installing batteries in
the system. The time duration from battery installation until the UPS system
is powered up must not exceed 72 hours or 3 days.
• Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period, we
recommend that you energize the UPS system for a period of 24 hours at
least once every month. This charges the batteries, thus avoiding
irreversible damage.
Failure to follow these instructions can result in injury or equipment
damage.
10 990–5993A–001
Specifications Modular Battery Cabinet
Specifications
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The modular battery cabinet must only be used with the Easy UPS 3S with
internal batteries.
Failure to follow these instructions will result in death or serious injury.
NOTICE
HAZARD OF EQUIPMENT DAMAGE
Refer to the UPS installation manual for detailed specifications for the UPS
system.
Failure to follow these instructions can result in equipment damage.
Nominal battery voltage (V) 480
Battery type Lead-acid
Number of blocks per string 40
Maximum short-circuit level (ICW) 10 kA
Modular Battery Cabinet Weights and Dimensions
Weight kg Height mm Width mm Depth mm
Modular battery cabinet 125 1400 500 851
990–5993A–001 11
Receiving Modular Battery Cabinet
Receiving
External Inspection
When the shipment arrives, inspect the shipping material for any signs of damage
or mishandling. Check tilt and impact indicators. Do not attempt to install the
system if a damage is apparent. If any damage is noted, contact Schneider
Electric and file a damage claim with the shipping agency within 24 hours.
Compare the components of the shipment with the bill of lading. Report any
missing items to the carrier and to Schneider Electric immediately.
Verify that labelled units match the order confirmation.
Remove the Modular Battery Cabinet from the Pallet
1. Move the modular battery cabinet to the final installation area using a forklift.
2. Remove the ramp from the pallet and remove the shipping material.
990–5993A–001 13
Modular Battery Cabinet Receiving
3. Place the ramp in front of the pallet.
4. Loosen the bolts and remove the shipping brackets. Dispose of the shipping
brackets.
5. Roll the modular battery cabinet down from the pallet.
6. Move the modular battery cabinet to its installation location and use a wrench
to lower the levelling feet. Ensure that the cabinet is level.
14 990–5993A–001
Connect Cables between Modular Battery Cabinet and UPS Modular Battery Cabinet
Connect Cables between Modular Battery Cabinet
and UPS
NOTE: Route the signal cables separately from the power cables.
1. Remove the conduit box from the rear side of the modular battery cabinet.
Rear View of the Modular Battery Cabinet
2. Rotate the conduit box and install.
Rear View of the Modular Battery Cabinet
990–5993A–001 15
Modular Battery Cabinet Connect Cables between Modular Battery Cabinet and UPS
3. Remove the right or left side panel.
Front View of the Modular Battery Cabinet
4. Connect the supplied battery cables to the busbars:
– 10–20 kVA UPS: WH100138 (Bat+), WH100139 (N), WH100140 (Bat-),
WH100145 (PE)
– 30–40 kVA UPS: WH100141 (Bat+), WH100142 (N), WH100143 (Bat-),
WH100146 (PE)
Right Side View of the Modular Battery Cabinet
16 990–5993A–001
Connect Cables between Modular Battery Cabinet and UPS Modular Battery Cabinet
5. If more than one modular battery cabinet is part of the installation, connect
the battery cables between the modular battery cabinets.
6. Install the temperature sensor E3SOPT003 (if available).
Right Side View of the Modular Battery Cabinet
7. Route the battery temperature sensor cables through the conduit box to the
UPS. Disconnect the cables from J2–1 and J2–2 and connect the battery
temperature sensor.
8. Reinstall the side panel.
990–5993A–001 17
Install Batteries in the Modular Battery Cabinet Modular Battery Cabinet
Install Batteries in the Modular Battery Cabinet
1. Remove the plate in front of the battery shelves.
Front View of the Modular Battery Cabinet
2. Holding the handle, install the battery modules one string at a time from the
bottom and up.
Front View of the Modular Battery Cabinet
3. Push down the handle of each battery module.
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Modular Battery Cabinet Install Batteries in the Modular Battery Cabinet
4. Fasten each battery module with the provided screw in front of the battery
module.
Front View of the Modular Battery Cabinet
5. Connect the power terminals to the batteries.
Front View of Battery Module
6. Reinstall the plate in front of the battery shelves.
20 990–5993A–001
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com
As standards, specifications, and design change from time to time,
please ask for confirmation of the information given in this publication.
© 2018 – 2018 Schneider Electric. All rights reserved.
990–5993A–001