General Information
Safety
- Important Safety Information
- Safety Recommendations for the HyperPod System
Planning the Installation
Component Identification
Installation Procedure Overview
Accessory Kits
Installation of Optional Accessories
One-Year Factory Warranty

APC FS-AC-5005-B User Manual

Displayed below is the user manual for FS-AC-5005-B by APC which is a product in the Rack Accessories category. This manual has pages.

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Installation Manual

HyperPod™ System

990-5862B-001

Publication Date: October 2018

Schneider Electric Legal Disclaimer

The information presented in this manual is not warranted by the Schneider Electric to be authoritative, error

free, or complete. This publication is not meant to be a substitute for a detailed operational and site specific

development plan. Therefore, Schneider Electric assumes no liability for damages, violations of codes,

improper installation, system failures, or any other problems that could arise based on the use of this

Publication.

The information contained in this Publication is provided as is and has been prepared solely for the purpose of

evaluating data center design and construction. This Publication has been compiled in good faith by Schneider

Electric. However, no representation is made or warranty given, either express or implied, as to the

completeness or accuracy of the information this Publication contains.

IN NO EVENT SHALL SCHNEIDER ELECTRIC, OR ANY PARENT, AFFILIATE OR SUBSIDIARY COMPANY

OF SCHNEIDER ELECTRIC OR THEIR RESPECTIVE OFFICERS, DIRECTORS, OR EMPLOYEES BE

LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE, SPECIAL, OR INCIDENTAL

DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS, CONTRACT,

REVENUE, DATA, INFORMATION, OR BUSINESS INTERRUPTION) RESULTING FROM, ARISING OUT,

OR IN CONNECTION WITH THE USE OF, OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT,

EVEN IF SCHNEIDER ELECTRIC HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH

DAMAGES. SCHNEIDER ELECTRIC RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH

RESPECT TO OR IN THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME

WITHOUT NOTICE.

video, text, and photographs) rests with Schneider Electric or its licensors. All rights in the content not expressly

granted herein are reserved. No rights of any kind are licensed or assigned or shall otherwise pass to persons

accessing this information.

This Publication shall not be for resale in whole or in part.

Table of Contents

HyperPod System Installation i

General Information ...............................................................................................1

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Loading Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

HyperPod SKU List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Documentation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Unpacking and Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Safety.....................................................................................................................5

Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Safety Recommendations for the HyperPod System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Planning the Installation.........................................................................................7

General Guidelines for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Enclosures and Power Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Layout and Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

List of Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Component Identification .....................................................................................11

HyperPod System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Raised-floor Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

FS-FM-6001-B - Raised-floor Stand, 406 mm (16 in.)

FS-FM-6002-B - Raised-floor Stand, 610 mm (24 in.)

FS-FM-6003-B - Raised-floor Stand, 762 mm (30 in.)

FS-FM-6004-B - Raised-floor Stand, 914 mm (36 in.) . . . . . . . . . . . . . . . . . . . .12

Post Alignment Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

FS-FM-1011-U - 1.2 m (4 ft) Aisle Post Alignment Tool

FS-FM-1012-U - 1.9 m (6 ft) Aisle Post Alignment Tool . . . . . . . . . . . . . . . . . . .13

Vertical Posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

FS-FM-1001-B - Vertical Post Assembly, 2750 mm (9 ft), Short

FS-FM-1002-B - Vertical Post Assembly, 3200 mm (10.5 ft), Tall . . . . . . . . . . .14

Width Beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

FS-FM-2002-B - 1.9 m (6 ft) Aisle Width Beam Assembly

FS-FM-2003-B - 1.2 m (4 ft) Aisle Width Beam Assembly . . . . . . . . . . . . . . . . .15

Length Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

FS-FM-3001-B - Length Beam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

End Cap Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

FS-FM-4003-B - 1.9 m (6 ft) Aisle End Cap Assembly, Short

FS-FM-4004-B - 1.9 m (6 ft) Aisle End Cap Assembly, Tall . . . . . . . . . . . . . . . .17

FS-FM-4005-B - 1.2 m (4 ft) Aisle End Cap Assembly, Short

FS-FM-4006-B - 1.2 m (4 ft) Aisle End Cap Assembly, Tall . . . . . . . . . . . . . . . .17

Door Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

FS-DR-2002-B - 1.9 m (6 ft) Aisle Standard Door Frame

FS-DR-2003-B - 1.2 m (4 ft) Aisle Standard Door Frame . . . . . . . . . . . . . . . . . .18

HyperPod System Installationii

Door and Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

FS-DR-1001-B - 1.2 m (4 ft) Aisle Door and rail assembly

FS-DR-1003-B - 1.9 m (6 ft) Aisle Door and rail assembly . . . . . . . . . . . . . . . 19

Windows, Rails, and Side Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

FS-WI-1001-U - Window Panel 305 mm (2 ft)

FS-WI-1002-B - Window Rail Assembly

FS-WI-1003-B - Window Frame Brush Strips

FS-WI-1004-U - Window Brush Strip Pass-through . . . . . . . . . . . . . . . . . . . . . 20

Row Length Brush Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

FS-AC-2001-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Roof Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

FS-RF-2004-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 300 mm (12 in.)

FS-RF-2005-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.)

FS-RF-2006-U - 1.9 m (6 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6

in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

FS-RF-2007-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 300 mm (12 in.)

FS-RF-2008-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.)

FS-RF-2009-U - 1.2 m (4 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6

in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Solid Roof Filler Panel Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

FS-RF-1002-B - 1.9 m (6 ft) Aisle

FS-RF-1003-B - 1.2 m (4 ft) Aisle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Stop Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

FS-FM-5001-B - Stop Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Air Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

FS-AC-1001-U - Air Sealing Kit

FS-AC-1002-U - H Seal for Blanking Panels

FS-AC-1003-U - C Seal for Blanking Panels and Vertical Posts . . . . . . . . . . . 25

Blanking Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

FS-AC-5005-B - 300 mm (12 in.)

FS-AC-5006-B - 600 mm (23.6 in.)

FS-AC-5007-B - 750 mm (29.5 in.)

FS-AC-5008-B - 800 mm (31.5 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Installation Procedure Overview.......................................................................... 27

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Customizing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Installation locations for width beams and length beams . . . . . . . . . . . . . . . . . 28

Basic Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Floor stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Frame end configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Length beam assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Temporary frame support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Secure the frame to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

End caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Door frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Frame seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Window assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Row length brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Roof panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Stop rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Blanking panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

C seals and H seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

HyperPod System Installation iii

Accessory Kits..................................................................................................... 61

End Row Transition Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

FS-AC-7001-B - Distribution Cabinet, MH50 . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

FS-AC-7002-B - Distribution Cabinet, Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

FS-AC-7003-B - Distribution Cabinet, Solid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

FS-RF-3002-U - Drop Roof Mounting Rail, 300 mm (12 in.)

FS-RF-3004-U - Drop Roof Mounting Rail, 600 mm (23.6 in.)

FS-RF-3006-U - Drop Roof Mounting Rail, 750 mm (29.5 in.) . . . . . . . . . . . . . . 62

FS-RF-3007-U - Drop Roof panel, 300 mm (12 in.)

FS-RF-3008-U - Drop Roof panel, 600 mm (23.6 in.)

FS-RF-3009-U - Drop Roof panel, 750 mm (29.5 in.) . . . . . . . . . . . . . . . . . . . . 62

Shrink Roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

FS-RF-6001-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 610 mm (24 in.)

FS-RF-6002-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.) . . . . . . 63

FS-RF-6003-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 610 mm (24 in.)

FS-RF-6004-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.) . . . . . . 63

Ceiling Panel Lock Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

ACDC2016 - Ceiling Panel Lock System, 100-120 V (with power supply) . . . . . 64

ACDC2017 - Ceiling Panel Lock System, 200-240 V (with power supply) . . . . . 64

ACDC2015 - Ceiling Panel Lock System, (without power supply) . . . . . . . . . . . 65

Rack Height Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

FS-AC-8001-U - Rack Height Adapter, 300 mm (12 in.)

FS-AC-8002-U - Rack Height Adapter, 600 mm (23.6 in.)

FS-AC-8003-U - Rack Height Adapter, 750 mm (29.5 in.)

FS-AC-8004-U - Rack Height Adapter, 800 mm (31.5 in.) . . . . . . . . . . . . . . . . . 66

Cantilever Support Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

FS-AC-3001-B - Large Cantilever Support Arms . . . . . . . . . . . . . . . . . . . . . . . . 67

FS-AC-3003-B - Mini Cantilever Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

FS-AC-3002-B - Overhead Support Frame, 2.4–3.6 m (8–12 ft) . . . . . . . . . . . 68

Power Raceway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

FS-AC-4001-B - Power Raceway End Module

FS-AC-4002-B - Power Raceway Main Module

FS-AC-4003-B - 300 mm (12 in.) Side Cover Pack

FS-AC-4004-B - 50/150 mm (2/6 in.) Side Cover Pack

FS-AC-4005-B - Power Raceway Extension Module . . . . . . . . . . . . . . . . . . . . . 69

Lighting kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

ACDC2018 - Lighting Kit with Power Supply

ACDC2019 - Lighting Kit without Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . 70

FS-AC-6001-B - Lighting Bracket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Crossover Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

FS-AC-4007-B - 1.9 m (6 ft) Aisle Crossover Tray

FS-AC-4008-B - 1.2 m (4 ft) Aisle Crossover Tray . . . . . . . . . . . . . . . . . . . . . . . 72

Single Swing Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

FS-DR-1002-U - Swing Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Installation of Optional Accessories .................................................................... 74

Transition Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Crossover Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

Mini Cantilever Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Power Raceway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Post Cantilevers and Suspension System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Possible configurations for Post Cantilevers: . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Standard configuration installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

HyperPod System Installationiv

Shrink Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Install the mounting rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Install the ceiling panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Solid Roof Filler Panel for Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Ceiling Panel Lock System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

System diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Power supply component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Install the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Install electromagnetic locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Install the temperature switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Install electrical boxes and route cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Install the alarm beacon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Install the smoke detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Maintenance steps for dropout ceiling system: . . . . . . . . . . . . . . . . . . . . . . . . 105

Troubleshooting diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Lighting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Lighting control unit installation options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Lighting brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Lighting System Setup and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Rack Height Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Single Swing Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

One-Year Factory Warranty .............................................................................. 119

Terms of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Non-transferable Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Exclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Warranty Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

1HyperPod System Installation

General Information

Features

The HyperPod™ is a freestanding air containment system. Fully configured racks can be deployed or

removed from the HyperPod as necessary. Schneider Electric racks or other EIA-310-D racks can be

used in a HyperPod system.

The HyperPod system includes the following features:

• Telescoping length beams can extend the HyperPod length  from 2.4 m (2421 mm or

about 8 ft) to 3.6 m (3621 mm or about 12 ft).

Additional length beams can be added to the vertical posts to extend the Pod up to another

3.6 m (12 ft).

• Two aisle widths  are available: 1.2 m (1268 mm or about 4 ft) and 1.9 m (1877 mm or

about 6 ft).

• Two heights  are available for vertical posts: Tall = 3.2 m (3200 mm or about 10.5 ft) and

Short = 2.8 m (2750 mm or about 9 ft).

Possible configurations:

Dimension 1.2 m aisle, tall 1.2 m aisle, short 1.9 m aisle, tall 1.9 m aisle, short

2421–3621 mm

(8–12 ft)

2421–3621 mm

(8–12 ft)

2421–3621 mm

(8–12 ft)

2421–3621 mm

(8–12 ft)

1268 mm (4 ft) 1268 mm (4 ft) 1877 mm (6 ft) 1877 mm (6 ft)

3200 mm (10.5 ft) 2750 mm (9 ft) 3200 mm (10.5 ft) 2750 mm (9 ft)

acs0053c

HyperPod System Installation2

The basic HyperPod can be customized with the following accessories:

• Power Raceways

• Rack space blanking panels

• Cantilever support arms

• Overhead support frame

• Bi-parting and single swing doors

• Height adapters accommodate multiple rack heights

• LED aisle lighting with motion sensor

• End-of-row power transition cabinets

• Drop roof

• Shrink panels activated by heat

• End-of-aisle crossover tray

The HyperPod system provides a barrier between the hot exhaust and cold intake air streams in the IT

environment. The separation of the hot and cold air streams in the environment increases the efficiency

and effectiveness of the cooling system that supports the critical IT equipment. The separation will also

allow for an elevated supply-air temperature to be provided by the cooling system since the mixing of hot

and cold air is eliminated. The HyperPod system can be built using new or existing Schneider Electric

equipment. This containment system is compatible with row, room, or external cooling solutions and

available for cold or hot aisle containment.

This manual is a guide for the basic installation procedures for creating a HyperPod system

Loading Capacities

• End Frames (each): 249 kg (550 lbs.)

• Upper aisle length beams (each): 113 kg (250 lbs.)

• Large Cantilever (one side, system quantity is 2): 680 kg (1500 lbs.)

For balance, the load should be applied to both sides of the HyperPod. If Large Cantilevers are

installed on only one side, the max loading rating is 441 kg (974 lbs.)

• Mini Cantilever (one side, system quantity is 6): 90 kg (200 lbs.)

• Total System: 1814 kg (4000 lbs.)

3HyperPod System Installation

HyperPod SKU List

This manual includes inventory and installation information for the following assemblies:

FS-AC-1001-U Air sealing kit FS-FM-4005-B 1.2 m aisle end panel, short

FS-AC-1002-U H-seal FS-FM-4006-B 1.2 m aisle end panel, tall

FS-AC-1003-U C-seal FS-FM-5001-B Stop rail

FS-AC-2001-U Row length brush strip FS-FM-6001-B Raised-floor stand, 406 mm

FS-AC-3001-B Large cantilever arms FS-FM-6002-B Raised-floor stand, 610 mm

FS-AC-3002-B Overhead support frame FS-FM-6003-B Raised-floor stand, 762 mm

FS-AC-3003-B Mini cantilever arms FS-FM-6004-B Raised-floor stand support, 914 mm

FS-AC-4001-B Power raceway end module FS-FM-1011-U 1.2 m aisle post alignment tool

FS-AC-4002-B Power raceway main module FS-FM-1012-U 1.9 m aisle post alignment tool

FS-AC-4003-B Power raceway 300 mm

side cover pack

FS-AC-4004-B Power raceway 50/150 mm

side cover pack

FS-RF-1002-B 1.9 m aisle solid roof filler panel set

FS-AC-4005-B Power raceway extension module FS-RF-1003-B 1.2 m aisle solid roof filler panel set

FS-AC-4007-B 1.9 m aisle crossover tray FS-RF-2004-U 1.9 m aisle simple roof panel, 300 mm

FS-AC-4008-B 1.2 m aisle crossover tray FS-RF-2005-U 1.9 m aisle simple roof panel, 600 mm

FS-AC-5005-B Blanking panel, 300 mm FS-RF-2006-U 1.9 m aisle simple roof panel for sprinkler

FS-AC-5006-B Blanking panel, 600 mm FS-RF-2007-U 1.2 m aisle simple roof panel, 300 mm

FS-AC-5007-B Blanking panel, 750 mm FS-RF-2008-U 1.2 m aisle simple roof panel, 600 mm

FS-AC-5008-B Blanking panel, 800 mm FS-RF-2009-U 1.2 m aisle simple roof panel for sprinkler

FS-AC-6001-B Lighting bracket kit FS-RF-3002-U Drop roof mounting rail, 300 mm

FS-AC-7001-B Distribution cabinet, MH50 FS-RF-3004-U Drop roof mounting rail, 600 mm

FS-AC-7002-B Distribution cabinet, Split FS-RF-3006-U Drop roof mounting rail, 750 mm

FS-AC-7003-B Distribution cabinet, Solid FS-RF-3007-U Drop roof panel, 300 mm

FS-AC-8001-U Rack height adapter, 300 mm FS-RF-3008-U Drop roof panel, 600 mm

FS-AC-8002-U Rack height adapter, 600 mm FS-RF-3009-U Drop roof panel, 750 mm

FS-AC-8003-U Rack height adapter, 750 mm FS-RF-6001-U 1.2 m aisle shrink roof panel,

610 mm

FS-AC-8004-U Rack height adapter, 800 mm FS-RF-6002-U 1.2 m aisle shrink roof panel,

310 mm

FS-RF-6003-U 1.9 m aisle shrink roof panel,

610 mm

FS-DR-1001-B 1.2 m aisle dual sliding doors FS-RF-6004-U 1.9 m aisle shrink roof panel,

310 mm

FS-DR-1002-U Swing door

FS-DR-1003-B 1.9 m aisle dual sliding doors FS-WI-1001-U Window panel, 305 mm

FS-DR-2002-B 1.9 m aisle door frame FS-WI-1002-B Window rail assembly

FS-DR-2003-B 1.2 m aisle door frame FS-WI-1003-B Window frame brush strips

FS-WI-1004-U Window Brush strip pass-through

FS-FM-1001-B Vertical post, Short

FS-FM-1002-B Vertical post, Tall ACDC2015 Ceiling panel lock system

(without power supply)

FS-FM-2002-B 1.9 m aisle width beam ACDC2016 Ceiling panel lock system 100-120 V

FS-FM-2003-B 1.2 m aisle width beam ACDC2017 Ceiling panel lock system 200-240 V

FS-FM-3001-B Length beam ACDC2018 Lighting kit with power supply

FS-FM-4003-B 1.9 m aisle end cap panel, short ACDC2019 Lighting kit without power supply

FS-FM-4004-B 1.9 m aisle end panel, tall

HyperPod System Installation4

Documentation Information

All documentation is also available online at http://www.apc.com.

Check for updates to this manual on www.apc.com. Select Support > Resources & Tools > User

Guides. Then select Airflow Management in the Product Name drop-down list, or select the part

number for any HyperPod assembly in the Part Number drop-down list.

Unpacking and Inspecting

IMPORTANT: To avoid misplacing parts, do not leave boxes open following inspections. Reseal the

boxes until those parts are ready to be installed. Follow the order of procedures in this manual to ensure

proper installation.

If damage is noted to the shipping containers, inspect the contents for damage and notify the shipping

carrier and Schneider Electric.

After opening a box, check the components in the box against the list of items in “Component

Identification” beginning on page 11. If any components are missing, contact

http://www.apc.com/support.

The shipping materials are recyclable. Save them for later use or dispose of them

appropriately.

5HyperPod System Installation

Safety

Important Safety Information

Read the instructions carefully to become familiar with the equipment before trying to install, operate,

service, or maintain it. The following special messages may appear throughout this manual or on the

equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a

procedure.

The addition of this symbol to a Danger or Warning safety label indicates that an electrical

hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death

or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, can result in death

or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor

or moderate injury.

NOTICE

NOTICE addresses practices not related to physical injury including certain environmental

hazards, potential damage or loss of data.

HyperPod System Installation6

Safety Recommendations for the HyperPod System

To reduce the possibility of injury or equipment damage, read and follow the safety recommendations.

Follow all local and agency safety requirements.

WARNING

TOOL USAGE HAZARD

Follow safety standards for all hand tools and power tools used. Read and follow the tool

manufacturer’s instructions. Follow the tool manufacturer’s recommendations and recognized

safety requirements for use of Personal Protection Equipment (PPE).

Failure to follow these instructions can result in death, serious injury, or equipment

damage.

CAUTION

WORKING HEIGHT HAZARD

The working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or

scaffolding will be required during assembly.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

LIFTING HAZARD

At least two people are required to install this equipment. Some parts may be heavy and/or

excessive in size. For items weighing more than 12 kg (25 lbs), use more than one person.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

NO STEP HAZARD

Ceiling panels are not designed to support weight. Never lean or walk on the ceiling panels.

DO NOT use ceiling panels to support power or data cables.

Failure to follow these instructions can result serious injury or equipment damage.

7HyperPod System Installation

Planning the Installation

NOTE: The data center floor must be within 0.075° from level for an 8-rack configuration, or within 0.035°

from level for a 16-rack configuration.

General Guidelines for Installation

Maintain a minimum clear space of 0.9 m (36 in.) required from the top of the frame to overhead

obstructions.

Maintain a minimum working space around the frame perimeter. Be sure to factor in the depth of the

racks you will install. Use your deepest rack when calculating the outside aisle space around the

HyperPod (finished size perimeter + 1.2 m [4 ft] around all sides).

Install this equipment directly on a concrete floor, or use floor stands to support a raised-floor system.

See the documentation provided with each Schneider Electric product for additional

instructions on installation. All documentation is also available on www.apc.com.

Enclosures and Power Equipment

Refer to the instructions that come with your enclosures and power distribution equipment for

information on how to install them.

WARNING

HEAVY EQUIPMENT HAZARD

Raised-floor stands are required if the combined weight of the HyperPod system and all installed

equipment will exceed the structural capacity of your raised-floor system.

Failure to follow these instructions can result in death, serious injury, or equipment

damage.

HyperPod System Installation8

Layout and Positioning

Referencing the ISX Designer report, determine the position of the main components, the total length of

the planned Aisle Containment System and the aisle width. Use a chalk line or similar tool to lay out the

perimeter making sure all corners are square.

Dimension A will vary depending on the type and number of racks installed (2421–3621 mm or

8–12 ft). Dimension B is equal to 1268 mm for a 1.2 m (4 ft) aisle or 1877 mm for a 1.9 m (6 ft) aisle. Item

C notes the locations of the post feet provided in SKUs FS-FM-1001-B and FS-FM-1002-B.

Observe a 1.2 m (4 ft) perimeter around the outside so that racks can be moved in and out of the pod

NOTE: A template is provided to assist proper drilling of holes into the floor to secure the vertical post

feet.

90°

acs0020a

9HyperPod System Installation

List of Recommended Tools

Screwdriver

P1 and

P2 Phillips

Screwdriver

T-30, T-20, T-15

TORX®

Standard screwdriver Hex wrench

3 mm, 4 mm, 6 mm

Wrench

6, 7, 8, 10, 11,12

13,14, 18, 19, and

20 mm

Tape measure Chalk line Hex socket

6.3 mm, 7 mm,

10 mm, 15 mm

Level Drill with standard,

Phillips, TORX bits

Rotary tool

(e.g. Dremel®)

T-square

120 cm (48 in.)

minimum

Self-retracting knife Miter saw Metal files

T-square Scissors Lift Ladder Drill and concrete

bits

Plumb bob

HyperPod System Installation10

Systems Overview

Basic configuration

The HyperPod™ is a freestanding air containment system.

This manual is a guide for the basic installation procedures for assembling a HyperPod system.

Multiple configurations are possible depending on your requirements. Please contact Schneider Electric

at www.apc.com or your Schneider-Electric representative to explore your options.

11HyperPod System Installation

Component Identification

HyperPod System Components

Item Description Quantity Required

Vertical post 4

Door frame assembly 4

Dual sliding doors 2

Width beam, 1.2 m (4 ft) 4

Aisle end cap assembly 1.2 m (4 ft) 2

Telescoping length beam assembly, 2.4–3.6 m (8–12 ft) 4

Simple roof panel, 600 mm (23.6 in.), 1.2 m (4 ft) aisle 5

Simple roof panel, 300 mm (12 in.), 1.2 m (4 ft) aisle 2

Window frame brush strips 4

Window panels, 2 ft (contents, 2 panels) 6

Window rail assembly 2

Row length brush strip assembly 2

Blanking panel *

Stop rail assembly, 2.4–3.6 m (8–12 ft) 2

Air sealing kit 1

Raised-floor stands 4

*Quantity determined by number of spaces not inhabited by racks.

acs0036b

Short version shown

HyperPod System Installation12

Raised-floor Stand

FS-FM-6001-B - Raised-floor Stand, 406 mm (16 in.)

FS-FM-6002-B - Raised-floor Stand, 610 mm (24 in.)

FS-FM-6003-B - Raised-floor Stand, 762 mm (30 in.)

FS-FM-6004-B - Raised-floor Stand, 914 mm (36 in.)

Item Description Quantity

Raised-floor stand 406 mm (16 in.),

610 mm (24 in.), 762 mm (30 in.), 914 mm (36 in.)

Shim, 6 mm 4

Shim, 3 mm 2

Shim, 1.5 mm 2

Nut, M12 8

Spring ring 8

Button head cap screw, 30 mm, M10 x 1.5 8

Set cap screw, 20 mm, M10 x 1.5 12

Self drilling, flanged hex head screw, 22 mm 8

Flanged hex head screw, 25 mm, M12 x 1.75 8

Flanged hex head screw, 20 mm, M12 x 1.75 8

Rod, 100 mm, M12 8

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13HyperPod System Installation

Post Alignment Tool

FS-FM-1011-U - 1.2 m (4 ft) Aisle Post Alignment Tool

FS-FM-1012-U - 1.9 m (6 ft) Aisle Post Alignment Tool

Item Description Quantity

1.2 m (4 ft) Aisle Post Alignment Tool

FS-FM-1011-U

1.9 m (6 ft) Aisle Post Alignment Tool

FS-FM-1012-U

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HyperPod System Installation14

Vertical Posts

FS-FM-1001-B - Vertical Post Assembly, 2750 mm (9 ft), Short

FS-FM-1002-B - Vertical Post Assembly, 3200 mm (10.5 ft), Tall

NOTE: Fasteners for securing the vertical posts to your floor are not included.

Item Description Quantity

Vertical Post FS-FM-1002-B (Tall) 2

Vertical Post FS-FM-1001-B (Short) 2

Template* 1

Shim, 0.5 mm 2

Hole plug

FS-FM-1001-B (Short)

FS-FM-1002-B (Tall)

Temporary support 1

Screw, M8 x 12, T30 8

*Template for drilling holes into floor to secure vertical posts.

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15HyperPod System Installation

Width Beams

FS-FM-2002-B - 1.9 m (6 ft) Aisle Width Beam Assembly

FS-FM-2003-B - 1.2 m (4 ft) Aisle Width Beam Assembly

Item Description Quantity

Width Beam, 1.9 m (6 ft) aisle, FS-FM-2002-B 1

Width Beam, 1.2 m (4 ft) aisle,

FS-FM-2003-B

Screw, M8 x 12 T30 8

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HyperPod System Installation16

Length Beam

FS-FM-3001-B - Length Beam Assembly

Aisle length beams are attached to Front/Rear frame assemblies to form the basic frame.

Item Description Quantity

Length beam end section 2

Length beam center section 2

Length beam end section 2

Self-adhesive foam seal strip 4

M8 Hex nut 4

Pan head T30 screw, M6 x 12 8

Hex head bolt, M8 x 25 4

NOTICE

Aisle length beams are marked to note the 2.4 m (8 ft) and 3.6 m (12 ft) lengths.

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17HyperPod System Installation

End Cap Panels

FS-FM-4003-B - 1.9 m (6 ft) Aisle End Cap Assembly, Short

FS-FM-4004-B - 1.9 m (6 ft) Aisle End Cap Assembly, Tall

FS-FM-4005-B - 1.2 m (4 ft) Aisle End Cap Assembly, Short

FS-FM-4006-B - 1.2 m (4 ft) Aisle End Cap Assembly, Tall

NOTE: For short vertical posts, two short end cap assemblies are required per HyperPod. For tall

vertical posts, two tall assemblies and two short assemblies are required per HyperPod. For example, for

a tall HyperPod with a 1.9 m (6 ft) aisle, you need two FS-FM-4003 assemblies, and two

FS-FM-4004 assemblies.

Item Description Quantity

Short: FS-FM-4003-B, FS-FM-4005-B

Interior panel, 1.9 m (6 ft), FS-FM-4003-B 1

Exterior panel, 1.9 m, (6 ft), FS-FM-4003-B 1

Interior panel, 1.2 m (4 ft), FS-FM-4005-B 1

Exterior panel, 1.2 m (4 ft), FS-FM-4005-B 1

Low head Nylok® T30 screw, M8 x 12 16

Hole plug, 5 mm 1

Pan head T30 screw, M6 x 12 8

Tall: FS-FM-4004-B, FS-FM-4006-B

End cap panel, 1.9 m (6 ft), FS-FM-4004-B 2

End cap panel, 1.2 m (4 ft), FS-FM-4006-B 2

Low head Nylok T30 screw, M8 x 12 16

Pan head T30 screw, M6 x 12 8

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HyperPod System Installation18

Door Frame Assembly

FS-DR-2002-B - 1.9 m (6 ft) Aisle Standard Door Frame

FS-DR-2003-B - 1.2 m (4 ft) Aisle Standard Door Frame

Item Description Quantity

Door frame front panel 4

Door frame rear panel cover 4

Hole plug, 5 mm diameter

FS-DR-2002-B

FS-DR-2003-B

M5 x 12 Flat under cut (U cut) flat head Phillips screw

FS-DR-2002-B

FS-DR-2003-B

Low head T30 screw, M8 x 12 33

Pan head T30 screw, M6 x 12 16

Low head screw, M5 x 10, FS-DR-2002-B 36

L Bracket, FS-DR-2002-B 4

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19HyperPod System Installation

Door and Rail Assembly

FS-DR-1001-B - 1.2 m (4 ft) Aisle Door and rail assembly

FS-DR-1003-B - 1.9 m (6 ft) Aisle Door and rail assembly

Item Description Quantity

Door side brush, 36 x 4 x 1920 mm 2

Door hanging rail assembly 1

Bracket, Left door to reel 1

Bracket, Right door to dumper 1

Left door panel 1

Right door panel 1

Flanged hex nut, M6 9

Pan head T30 screw, M6 x 12 5

Low head T30 screw, M8 x 12 5

Button head TORX screw, M4 x 8 10

Flanged TORX screw, M3 x 8 10

Pan head #2 Phillips screw, M5 x 25 5

Outside door handle 2

Left door bottom rail 1

Door leveling shim 42 x 30 x 0.6 mm 4

Right door bottom rail 1

Key 1

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HyperPod System Installation20

Windows, Rails, and Side Brushes

FS-WI-1001-U - Window Panel 305 mm (2 ft)

FS-WI-1002-B - Window Rail Assembly

FS-WI-1003-B - Window Frame Brush Strips

FS-WI-1004-U - Window Brush Strip Pass-through

Item Description Quantity

Ribbed 5 mm Lexan window, FS-WI-1001-U 2

Flat head T30 screw, M6 x 12, FS-WI-1002-B 18

Short rail bracket, FS-WI-1002-B 17

Side brush strip, FS-WI-1003-B 4

Pan head T30 screw, M6 x 10, FS-WI-1002-B 26

Long rail bracket, FS-WI-1002-B 9

Pan head T30 screw, M6 x 12, FS-WI-1003-B 8

Window rail block, FS-WI-1002-B 12

Connector with four M6 set screws, FS-WI-1002-B 8

Steel hammer head nut, M6, FS-WI-1002-B 26

Window rail, FS-WI-1002-B 12

Window Brush Strip Pass-through, FS-WI-1004-U 2

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21HyperPod System Installation

Row Length Brush Strip

FS-AC-2001-U

Item Description Quantity

Clip for brush 8

Pan head Phillips screw, M3 x 4 8

Insert nut, M6 5

Pan head T30 screw, M6 x 16 17

Self-adhesive foam seal strip 4

Brush strip 4

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HyperPod System Installation22

Roof Panel Assembly

FS-RF-2004-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 300 mm (12 in.)

FS-RF-2005-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.)

FS-RF-2006-U - 1.9 m (6 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6 in.)

FS-RF-2007-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 300 mm (12 in.)

FS-RF-2008-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.)

FS-RF-2009-U - 1.2 m (4 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6 in.)

Item Description Quantity

Roof panel 300 mm (12 in.), FS-RF-2004-U 1

Roof panel 600 mm (23.6 in.), FS-RF-2005-U 1

Roof panel for sprinkler option, FS-RF-2006-U 1

Roof panel 300 mm (12 in.), FS-RF-2007-U 1

Roof panel 600 mm (23.6 in.), FS-RF-2008-U 1

Roof panel for sprinkler option, FS-RF-2009-U 1

Long roof panel bracket

FS-RF-2005-U, FS-RF-2006-U, FS-RF-2008-U, FS-RF-2009-U

Short roof panel bracket, FS-RF-2004-U, FS-RF-2007-U 2

Insert nut, M6, all assemblies 4

Hex head screw, M6-1 x 16, all assemblies 4

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23HyperPod System Installation

Solid Roof Filler Panel Set

FS-RF-1002-B - 1.9 m (6 ft) Aisle

FS-RF-1003-B - 1.2 m (4 ft) Aisle

Item Description Quantity

Solid roof panel, 100 mm 1

Solid roof panel, 60 mm 1

Solid roof panel, 50 mm 2

Solid roof panel, 40 mm 1

Solid roof panel (drop) 50 mm, FS-RF-1003-B* 1

Hex head screw, M6-1 x 16 mm

FS-RF-1002-B

FS-RF-1003-B

Pan head TORX screw, M4 x 8, FS-RF-1003-

*Used for the drop roof option.

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HyperPod System Installation24

Stop Rail

FS-FM-5001-B - Stop Rail Assembly

Item Description Quantity

Left end rail 2

Pan head T30 screw, M6 x 10 8

Hex head screw, M8 x 20 9

Low head T30 screw, M8 x 12 9

Mylar electrical isolation plate 4

Right end rail 2

Stop rail middle plate 2

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25HyperPod System Installation

Air Seals

FS-AC-1001-U - Air Sealing Kit

FS-AC-1002-U - H Seal for Blanking Panels

FS-AC-1003-U - C Seal for Blanking Panels and Vertical Posts

Item Description Quantity

Self adhesive foam seal, 10 mm x 10 mm 12 M

H seal, FS-AC-1002-U 1

C seal, FS-AC-1003-U 1

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HyperPod System Installation26

Blanking Panels

FS-AC-5005-B - 300 mm (12 in.)

FS-AC-5006-B - 600 mm (23.6 in.)

FS-AC-5007-B - 750 mm (29.5 in.)

FS-AC-5008-B - 800 mm (31.5 in.)

Item Description Quantity

Blanking panel, 42–52 U

(300 mm, 600 mm, 750 mm, 800 mm)

Angle corner bracket 2

Ground wire 4 in. 2

Serrated lock washer, M6 2

Pan head T30 screw, M6 x 16 3

Insert nut, M6 3

Low head Nylok T30 screw, M8 x12 3

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27HyperPod System Installation

Installation Procedure Overview

Safety

Read and follow these safety instructions.

WARNING

TOOL USAGE HAZARD

Follow safety standards for all hand tools and power tools used. Read and follow the tool

manufacturer’s instructions. Follow the tool manufacturer’s recommendations and recognized

safety requirements for use of Personal Protection Equipment (PPE).

Failure to follow these instructions can result in death, serious injury, or equipment

damage.

WARNING

HEAVY EQUIPMENT HAZARD

Raised-floor stands are required if the combined weight of the HyperPod system and all installed

equipment will exceed the structural capacity of your raised-floor system.

Failure to follow these instructions can result in death, serious injury, or equipment

damage.

CAUTION

WORKING HEIGHT HAZARD

The working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or

scaffolding will be required during assembly.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

LIFTING HAZARD

At least two (2) people are required to install this enclosure. Some parts may be heavy and/or

excessive in size. For items weighing more than 12 kg (25 lbs), use more than one person.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

NO STEP HAZARD

Ceiling panels are not designed to support weight. Never lean or walk on the ceiling panels.

DO NOT use ceiling panels to support power or data cables.

Failure to follow these instructions can result serious injury or equipment damage.

HyperPod System Installation28

Customizing the Installation

Installation locations for width beams and length beams

Select the height of the length beams based on the height of the racks to be installed or your roof

and ducting needs. Determine these requirements prior to assembly of the frame. Once the

location of the lower length beam has been established, the (next) upper beam must be placed at

the correct height to allow for installation of the windows.

NOTICE

• Vertical posts are marked with height notation . (The tall vertical post is shown in the

illustration above.)

• If 48 U or shorter racks are deployed in the tall HyperPod, 6 length beams are required. If

racks are taller than 48 U, use 4 length beams.

• Tall HyperPod frames support racks up to 52 U.

• Telescoping rails are marked to note 2.4 m (8 ft) and 3.6 m (12 ft) lengths .

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29HyperPod System Installation

Basic Frame Assembly

Floor stands

Use the floor stands for raised-floor configurations. For the regular floor option, see “Secure the

frame to the floor” on page 38.

Configure the first two (2) floor stands.

1. Remove tiles (and pedestals, if necessary) from the raised floor in the proposed locations

for two (2) floor stands. Leave any stringers intact. If you remove any pedestals, save the

fasteners.

2. Attach two (2) floor stands to the alignment tool with the provided button head cap screws,

and place the floor stands in the desired locations.

3. If the floor is not even or horizontally level, use the provided M10 x 1.5 set cap screws and

a 4 mm Hex wrench to ensure that the floor stand is horizontally level.

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HyperPod System Installation30

4. Secure the floor stands to the floor according to local and national standards. (The holes in

the base of the floor stand will accommodate 20 mm fasteners). Remove the alignment tool.

5. Adjust the height of the control plates: use a 4 mm Hex wrench to loosen and tighten the set

screws .

NOTE: If the height of the floor stand is too tall for your raised-floor system, remove the

bottom shims . If the combined depth of the shims and vertical post foot is 25 mm (1 in.)

or less, use the 20 or 25 mm M12 x 1.75 25 flanged hex head screws to secure the shims.

If the combined depth of the shims and vertical post foot is 40 mm (1.6 in.) or more, use the

100 mm M12 rods, nuts, and spring rings to secure the shims.

– If no stringers are present, adjust the height of the control plates so that they rest against

the bottom of the raised-floor tiles .

– If stringers are present, adjust the height of the control plates so that they rest against the

bottom of the stringers .

– If stringers are present, but the floor tiles are thicker than the stringers, adjust the height

of the control plates so that they rest against the bottom of the tiles. Place shims (not

provided) between the stringers and the control plate so that the control plate supports

the stringers .

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31HyperPod System Installation

6. Insert one 22 mm, self-drilling, flanged hex head screw on each side of the control plate

collar .

7. Attach the control plate to each stringer with one or two (2) screws. The tapped holes in the

control plate will accommodate M8 screws .

NOTE: Tighten the screws so that the heads are countersunk into the stringer, but the

stringer is not deformed.

8. Measure and cut the appropriate floor tiles so that the riser block can pass through them.

Replace the tile(s). If the riser block is lower than the tiles, place the provided shims on top

of the riser block until the top shim is flush with the surface of the tiles.

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HyperPod System Installation32

Configure subsequent floor stands.

1. Follow the instructions to configure the basic HyperPod frame (see “Frame end

configuration” on page 34 and “Length beam assembly” on page 35). Construct the frame

as close to the first set of floor stands as possible.

2. Secure two (2) vertical posts to the installed floor stands with 30 mm, M10 x 1.5 button

head-cap screws.

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33HyperPod System Installation

3. Use a lift, or a rolling scaffold and a jack stand, to support the frame end that is not secured

to the floor stands.

4. Configure a second set of floor stands. Follow the procedure to “Configure the first two (2)

floor stands” on page 29 with one exception: use the HyperPod frame (instead of the

alignment tool) to determine placement for the second set of floor stands.

5. Check the frame and floor stands for proper alignment. Then secure the floor stands to the

floor according to local and national standards.

6. Secure the vertical posts to the floor stands with the 30 mm, M10 x 1.5 button head cap

screws.

Alternate method for floor stand configuration.

1. Follow the instructions to configure the basic HyperPod frame (see “Frame end

configuration” on page 34 and “Length beam assembly” on page 35). Ensure the frame is

level, plumb, and in the correct location. Use tape or a pencil to mark the floor tiles around

the vertical post feet (these markings can be used to cut the tiles).

2. Use a lift, or a rolling scaffold and a jack stand, to support one frame end (see “Configure

subsequent floor stands” , step 3 for an illustration).

3. Follow the procedure to “Configure the first two (2) floor stands” on page 29 with one

exception: use the HyperPod frame (instead of the alignment tool) to determine placement

for the floor stands.

4. Repeat steps 2 and 3 at the other end of the HyperPod frame.

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HyperPod System Installation34

Frame end configuration

Assemble vertical posts to width beams (2 width

beams for the Short HyperPod, 3 width beams

for the Tall Hyperpod) using the M8 x 12 T30

screws provided.

Assemble a second set of vertical posts and

width beams.

NOTE: If needed, the temporary frame support

can be installed to the assembly at this time.

See “Temporary frame support” on page 37 for

more information.

NOTICE

Hole plugs are included with this assembly. It is recommended

to wait until the accessories are installed before installing the

hole plugs.

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35HyperPod System Installation

Length beam assembly

Install the telescoping horizontal beams to the vertical post assemblies.

1. Assemble the beam by sliding the end sections into the main beam. Make sure the bracket

on the end is in the correct position for attaching to the vertical post.

2. Slide the length beam to the desired length. The beam is marked at the 2.4 m (8 ft) and

3.6 m (12 ft) lengths. If the length of your HyperPod will be more than 2.4 m (8 ft) but less

than 3.6 m (12 ft), measure and mark the length beams so they can be secured at the

appropriate length.

NOTE: The left and right end inserts of the length beam can each be extended to add

600 mm (2 ft). When both end inserts are fully extended, the total length of the length beam

is 3.6 m (12 ft). When setting up the length beams to the calculated length of the aisle you

need in your HyperPod, make sure that the inserts on both ends of each length beam are

extended the same length. For example, if the left end insert is extended by 50 mm (2 in.),

then the right end insert should also be extended by 50 mm (2 in.).

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HyperPod System Installation36

3. Secure the small beam ends in place with M6 x 12 pan head T30 screws.

4. Secure the length beams to the vertical posts with four provided M8 x 25 hex head bolts and

M8 nuts.

The lower length beam should be placed in a position that will allow you to install your tallest

rack. The upper beam should be placed 3 U above the lower beam to provide space for the

window assembly.

5. The end inserts of the length beam are smaller than the main portion of the beam. Apply the

self-adhesive foam seal to the gap on the extensions of the length beam to fill the space.

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37HyperPod System Installation

Temporary frame support

If you are not going to secure the frame to the floor at this time, attach the temporary support to the

feet of the vertical posts with four M8 x 12 T30 screws per post to stabilize the frame while making

sure the frame is level and plumb. The temporary frame support helps maintain the placement of

the HyperPod system during assembly.

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HyperPod System Installation38

Secure the frame to the floor

This procedure is for the regular floor option. If you have a raised floor, see “Configure the first two

(2) floor stands” on page 29.

1. To prepare to secure the frame to the floor, adjust the frame until level and plumb. Use the

supplied shims as necessary. Use threaded screws (not provided) to raise the vertical post

foot plate from the floor.

2. Attach the vertical posts at one end to the floor. Do not attach both ends of the frame to the

floor until length is checked to accommodate the intended equipment and the frame is level

and plumb.

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39HyperPod System Installation

End caps

Install the end caps (exterior and interior panels) above the door area on the vertical posts.

Loosely mount (4) M6 x 12 pan head T30 screws on both sides of the topmost width beam, then

hang the interior and exterior end cap panels from the screws. Install four (4) more M6 x 12 pan

head T30 screws at the bottom of the panels.

Use eight (8) M8 x 12 low head Nylok T30 screws to secure the inner and exterior panels. Then

tighten the M6 x 12 pan head T30 screws.

NOTICE

Hole plugs are included with this assembly. It is recommended

to wait until the accessories are installed before installing the

hole plugs.

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HyperPod System Installation40

Door frames

1. If you have a 1.9 m (6 ft) aisle, secure the L bracket to the frame with M6 x 12 pan head T30

screws.

2. Place the front and back panels together around the vertical support post.

3. Secure the back panel to the vertical support post with the M8 x 12 T30 screws. For a

1.9 m (6 ft) aisle, also secure the back panel to the L bracket with four M5 x 10 low head

screws.

NOTICE

Vertical posts must be secured to the floor before installing the

door frames. The door frames enclose the vertical posts,

prohibiting access.

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41HyperPod System Installation

4. Secure the front panel to the back panel and vertical posts with the M8 x 12 T30 screws and

M5 x 12 flat U cut flat head Phillips screws. For a 1.9 m (6 ft) aisle, also secure the front

panel to the L bracket with four M5 x 10 low head screws.

NOTICE

Hole plugs are included with this assembly. It is recommended

to wait until the accessories are installed before installing the

hole plugs.

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HyperPod System Installation42

Doors

1. Remove the cover of the door hanging rail assembly. Save the cover and ten (10)

M4 x 8 mm button head TORX screws.

2. Remove the eight (8) M4 x 8 mm button head TORX screws and two (2) M6 Hex nuts

securing the shipping bracket. Discard the shipping bracket,

3. Remove the metal cover plate on the magnets.

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43HyperPod System Installation

4. Attach the door hanging case to the frame above the top of the door opening with four

M8 x 12 low head T30 screws.

5. Use the shims included with the door hanging case to ensure the hanging case is level,

plumb, and square to the door frame. The door hanging case must clear the door frame an

equal distance on both ends to ensure the doors will move without obstruction.

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HyperPod System Installation44

6. Hang the doors.

The two (2) locations on the doors for the brackets must be lined up with the sliding blocks.

The innermost brackets are already attached to the reel. The two (2) posts on the door fit

through the slotted holes on the bracket.

a. At least one person must hold a door up to the sliding blocks while another person

installs four M4 x 8 button head TORX screws to each of the two (2) blocks.

CAUTION

HEAVY EQUIPMENT HAZARD

At least two (2) people are required to perform this task.

Failure to follow these instructions can result in serious injury or equipment damage.

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45HyperPod System Installation

b. Install an M6 hex nut to each threaded post on the two (2) innermost brackets,

securing them to the doors.

c. Attach the bottom rails to the doors and secure them to the door frames with the

provided M6 x 12 pan head T30 screws.

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HyperPod System Installation46

d. Install the outermost left and right door hanging brackets to the threaded posts on the

doors with the M6 flanged hex nuts.

e. Pull the end of the cable and attach one end to each of the outermost brackets with

one M4 x 8 button head TORX screw.

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47HyperPod System Installation

f. Test how quickly the doors close. If the doors close quickly enough to slam into each

other, turn the adjustment screw to the right to slow the doors as they close.

g. Attach the door handles to the door with two (2) M5 x 25 pan head screws.

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HyperPod System Installation48

h. Install a brush to the outside edges of each door with four M3 x 8 mm flanged TORX

screws and adjust, using the slotted holes of the brush strip, to cover the gap between

the frame and the door.

Test how quickly the doors close again, and adjust if necessary.

i. Install the cover to the door rail assembly with ten (10) M4 x 8 button head TORX

screws.

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49HyperPod System Installation

Frame seals

Attach the self-adhesive foam seal strips from the seal kit to the backs of the door frame where they

will meet the rack or blanking panel and to the inside end caps where they will meet the roof panel.

NOTICE

You may want to wait until a rack, blanking panel, or roof panel is installed in order to place

the frame seals in the optimal locations.

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HyperPod System Installation50

Window assemblies

Window rails are installed to the underside of the top length beam and the top of the lower length

beam.

1. Starting at one end of the frame, install the window side brush to the length beams with two

(2) M6 x 12 screws to fill the area between the back of the door frame and the starting edge

of the window assembly .

2. Install two (2) rail brackets to the length beam with M6 x 10 screws for each four foot section

of rail . Use short rail brackets on the non-telescoping part of the length beams, and use

long rail brackets on the telescoping part of the length beams.

3. Join two (2) 1.2 m (4 ft) window rails using the connector with its four M6 set screws .

4. To secure the window rail to the window rail brackets, slide a hammer head nut into the rail

and behind the bracket. Once an M6 x 10 screw is inserted through the bracket to the nut,

rotate the nut 90 degrees to secure the nut in the rail .

5. Insert the rail blocks into the bottom rails .

6. Install the window panels or pass-throughs to the window rails by sliding the parts up into

the top rail and then allowing the bottom edge of the part to drop down into the bottom rail

.

NOTE: HyperPod frames that are 2.4 m (8 ft) long require two (2) 1.2 m (4 ft) rails along the length

of the length beam. Window rails may require cutting to size if the aisle length is longer than

2.4 m (8 ft) and shorter than 3.6 m (12 ft).

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51HyperPod System Installation

NOTE: There are two (2) tracks in the window rail. Alternate tracks when installing the windows.

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HyperPod System Installation52

Row length brush

Each row length brush has a slide out extension brush on one end. Install the row length brush with

the extension brush end toward the vertical post. The left and right brushes with extension brushes

fully deployed measure 3.6 m (12 ft). With the end of each row length brush meeting at the center

of the length beam, slide out each end of the brush strip until it meets the end of the frame.

1. Install the brush extension clips at each end of the length beam with an M6 x 16 pan head

T30 screw.

2. Apply the self-adhesive foam strip to the bottom of the slide out extension of the length

beam.

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53HyperPod System Installation

3. Hold the row length brush up to the length beam and note the hole locations. Install the

insert nuts to the bottom of the length beams at the appropriate locations. Install the brush

strip to the bottom of the length beam with the provided M6 x 16 pan head T30 screws.

4. Insert the top edge of the brush extension into the clip. Secure the brush extension in the

clip with an M3 x 4 pan head Phillips screw.

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HyperPod System Installation54

Roof panels

1. Install the roof panels to the top of the horizontal length beams using the insert nuts,

brackets, and M6-1 x 16 hex head screws.

2. Use the roof filler panels and hex head screws to fill in the extra space at the end of the

aisle, if any. The roof filler panels have slotted holes to allow for adjustment.

NOTE: Do not use the drop panel for this configuration.

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55HyperPod System Installation

Stop rails

1. Measure from front to back of the aisle to make sure the stop rails are straight. Use a chalk

line to help install the HyperPod along a straight line.

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HyperPod System Installation56

2. Install the stop rails to the bottom of the door frames with the Mylar electrical isolation plate

between. Secure the stop rail to the door frame with two (2) M8 x 20 hex head screws at

each end. Use the slots to adjust the rail in or out. When the stop rails are in the correct

position, secure the extensions to the center rail with the M6 x 10 pan head T30 screws

along the sides of the rails and use anchor bolts (not provided) to secure the rail assembly

along the edge that sits flush to the floor.

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57HyperPod System Installation

Blanking panels

1. If the rack space is taller than 42 U, adjust the panel to fill the available space. Loosen the

screws as shown below and slide the 10 U panel to the necessary length.

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HyperPod System Installation58

2. Install insert nuts to the length beam. Attach the top blanking panel bracket to the horizontal

length beam with two (2) M6 x 16 pan head screws.

3. Attach the bottom blanking panel bracket to the stop rail. Attach the ground wire and

serrated washer.

NOTE: The blanking panels may also be attached to the floor with the provided angle

corner brackets.

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59HyperPod System Installation

C seals and H seals

You can install C seals and H seals before or after you install the blanking panels. If you install the

seals after the blanking panels, you may need to uninstall some blanking panels so that you have

enough space to install the seals.

Install C Seals. If there is extra space between the blanking panels and the end of the aisle, install

C seals on the blanking panels near the end of the aisle.

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HyperPod System Installation60

Install H seals. If there is extra space between the blanking panels, install H seals on the blanking

panels. You can install the seals directly on the side of the blanking panel . You can also pull the

two (2) pieces of the H seal apart, and slide them back together between two (2) blanking panels

.

NOTE: The second procedure  may require one person to stand on either side of the blanking

panels to push the H seal together.

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61HyperPod System Installation

Accessory Kits

End Row Transition Cabinets

FS-AC-7001-B - Distribution Cabinet, MH50

FS-AC-7002-B - Distribution Cabinet, Split

FS-AC-7003-B - Distribution Cabinet, Solid

Item Description Quantity

Transition cabinet FS-AC-7001-B 1

Pan head T30 screw, M6 x 12 3

Transition cabinet FS-AC-7002-B 1

Pan head T30 screw, M6 x 12 3

Transition cabinet FS-AC-7003-B 1

Pan head T30 screw, M6 x 12 3

FS-AC-7001-B FS-AC-7002-B FS-AC-7003-B

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HyperPod System Installation62

Drop Roof

FS-RF-3002-U - Drop Roof Mounting Rail, 300 mm (12 in.)

FS-RF-3004-U - Drop Roof Mounting Rail, 600 mm (23.6 in.)

FS-RF-3006-U - Drop Roof Mounting Rail, 750 mm (29.5 in.)

FS-RF-3007-U - Drop Roof panel, 300 mm (12 in.)

FS-RF-3008-U - Drop Roof panel, 600 mm (23.6 in.)

FS-RF-3009-U - Drop Roof panel, 750 mm (29.5 in.)

NOTE: The drop roof is only available for 1.2 m (4 ft) aisle configurations.

Item Description Quantity Item Description Quantity

Ceiling support assembly

300 mm (12 in.)

1Pan head T30 screw, M6 x10 8

Ceiling support assembly

600 mm (23.6 in.)

1Pan head T30 screw, M6 x16 4

Ceiling support assembly

750 mm (29.5 in.)

1Bracket for 300 mm (12 in.) panel 1

Bracket for 600 mm (23.6 in.) and

750 mm (29.5 in.) panel

1Roof panel, 750 mm (29.5 in.) 1

Hammer head nut, M6 8 Roof panel, 300 mm (12 in.) 1

Baying hinge bracket 2 Connector 4

TORX pan head screw, M4 x 8 4 Roof panel, 600 mm (23.6 in.) 1

Insert nut, M6 4

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63HyperPod System Installation

Shrink Roof

FS-RF-6001-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 610 mm (24 in.)

FS-RF-6002-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.)

FS-RF-6003-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 610 mm (24 in.)

FS-RF-6004-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.)

Item Description Quantity

1.2 m (4 ft) Aisle shrink roof panel, 310 mm (12.2 in.)

(FS-RF-6002-U)

1.2 m (4 ft) Aisle shrink roof panel, 610 mm (12.2 in.)

(FS-RF-6001-U)

1.9 m (6 ft) Aisle shrink roof panel, 310 mm (12.2 in.)

(FS-RF-6004-U)

1.9 m (6 ft) Aisle shrink roof panel, 610 mm (12.2 in.)

(FS-RF-6003-U)

Insert nut, M6 2

Pan head T30 screw, M6 x 12 6

Washer 2

EPDM foam 1

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HyperPod System Installation64

Ceiling Panel Lock Systems

ACDC2016 - Ceiling Panel Lock System, 100-120 V (with power supply)

ACDC2017 - Ceiling Panel Lock System, 200-240 V (with power supply)

Item Description Quantity

Dropout power supply control box, 110 V (ACDC2016) 1

Dropout power supply control box, 220 V (ACDC2017) 1

Bracket for power supply box, left 1

Bracket for power supply box, right 1

Pan head Phillips screw, M6 x 16 4

Pan head T30 screw, M6 x 12 4

Button head T15 screw, M4 x 8 mm 6

Plastic cup washer, M6 4

Channel nut, M6 4

Caged nut, M6 4

Wire harness—power supply to wiring box, 3.6 m (12 ft) 1

Across aisle wiring assembly, 4 m (13.1 ft) 2

Alarm beacon 2

Wiring box cover 1

Terminal jumper 1

4-pin jumper 1

Wire tie 55

Cable holder 55

Power cord—CEE22 jump 2M 10A ROHS (ACDC2017) 2

Power cord—C13/15 DELL ROHS compliant (ACDC2016), 1.8 m (6 ft) 2

Smoke detector cable 1

Primary Source

Secondary Source

Power Status

Dropout

Alarm 1

Dropout

Alarm 2

EM Lock &

Temperature Switch

Smoke

Detector

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65HyperPod System Installation

ACDC2015 - Ceiling Panel Lock System, (without power supply)

Item Description Quantity

Flat head TORX screw, M5 x 8 8

Pan head TORX screw, M4 x 8 24

Flat head TORX screw, M5 x 10 4

Serrated hex flange nut, M4 8

Temperature switch, 135 ºF (57 ºC), 24 VDC 3 A 4

Electromechanical lock spacer 4

Electromechanical lock assembly, 24 V 50 MA 4

Wiring box 4

Box-to-box wire assembly 4

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HyperPod System Installation66

Rack Height Adapters

FS-AC-8001-U - Rack Height Adapter, 300 mm (12 in.)

FS-AC-8002-U - Rack Height Adapter, 600 mm (23.6 in.)

FS-AC-8003-U - Rack Height Adapter, 750 mm (29.5 in.)

FS-AC-8004-U - Rack Height Adapter, 800 mm (31.5 in.)

Item Description Quantity

Bracket for brush/filler panel 1

Panel, 1 U, plastic, height filling, (length: 300, 600, 750, 800 mm) 6

Brush, short, height filling, (length: 300, 600, 750, 800 mm) 1

Pan head T30 screw, M6 x 16 4

Insert nut, M6 4

Pan head Phillips screw, 10-32 x 5/16 2

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67HyperPod System Installation

Cantilever Support Arms

FS-AC-3001-B - Large Cantilever Support Arms

FS-AC-3003-B - Mini Cantilever Arms

Item Description Quantity

Cantilever Arm 2

Hex head bolt, M12 x 100 4

Hex head nut, M12 4

Item Description Quantity

Leveling pad 2

Mini Cantilever arm 2

Hex socket bolt, M4 x 10 4

Hex head bolt, M6 x 20 4

Insert nut, M6 4





acs0023a



 



acs0027a

HyperPod System Installation68

FS-AC-3002-B - Overhead Support Frame, 2.4–3.6 m (8–12 ft)

Item Description Quantity

Aluminum frame 1

Pan head T30 screw, M6 x 12 17

Hammer head nut, M6 17

acs0069a

69HyperPod System Installation

Power Raceway

FS-AC-4001-B - Power Raceway End Module

FS-AC-4002-B - Power Raceway Main Module

FS-AC-4003-B - 300 mm (12 in.) Side Cover Pack

FS-AC-4004-B - 50/150 mm (2/6 in.) Side Cover Pack

FS-AC-4005-B - Power Raceway Extension Module

Item Description Quantity

Side cover 300 mm (12 in.) (FS-AC-4003-B)

Side cover 150 mm (6 in.) (FS-AC-4004-B)

Side cover pack 50 mm (2 in.) (FS-AC-4004-B)

Base tray (FS-AC-4002-B) 2

Extension module* (FS-AC-4005-B) 1

Rung of cable ladder (FS-AC-4002-B) 4

Main module (FS-AC-4002-B) 3

End module (FS-AC-4001-B) 1

Cover bracket 2

Chimney, 6 U (FS-AC-4001-B) 1

Chimney, 3 U (FS-AC-4001-B) 1

End cap (FS-AC-4001-B) 1

Pan head T30 screw, M6 x 12

(FS-AC-4005-B)

(FS-AC-4002-B)

Flat head screw, M5 x 12 8

Phillips head self-tapping screws, 10-32

(FS-AC-4003-B, FS-AC-4004-B)

* Extension module is used with double HyperPod.



 





 



acs0028a

HyperPod System Installation70

Lighting kits

ACDC2018 - Lighting Kit with Power Supply

ACDC2019 - Lighting Kit without Power Supply

NOTE: Items marked (ACDC2019) are included in both assemblies. All other items are only included in

ACDC2018.

Item Description Quantity Item Description Quantity

Lighting control unit 1 Hook and loop fastener, manual switch 8

Motion sensor mounting bracket 2 Wood screw - #6 x 3/4 - Phillips 4

Motion sensor mounting bracket,

sliding door

2Wall anchor 4

TORX screw, thread forming, M4 x 8 mm 6 Wire assembly, 24 V power 1

TORX screw, M4 x 8 mm 8 Wire tie cable holder 45

Motion sensor 2 Wire tie 45

Lighting control unit mounting bracket, left 1 LED light assembly module, 6W

(ACDC2019)

Lighting control unit mounting bracket, right 1 Power cord, 15A 250V, C13 to C14 1

Caged nut, M6 4 console port to DB9F cable, 2.5 mm 1

Phillips screw, M6 x 16 4 Light-to-light wire assembly

(ACDC2019)

Cup washers 4 Light-to-light wire assembly, across

aisle

Magnets, manual switch 8 Power Cord, 15A 125V, C13 to 5-15P 1

Manual switch 2 Light-to-light connector, end-to-end

(ACDC2019)

AC Line Inlet Group Control Motion

Sensor

Motion

Sensor Motion

Sensor

Motion

Sensor Power Status Console Port Time Setting LED Lighting Power Outlet

Manual

Switch Manual

Switch

na4052a

71HyperPod System Installation

FS-AC-6001-B - Lighting Bracket Kit

Item Description Quantity

Long bracket, left 2

Short bracket 8

Pan head T30 screw, M6 x 16 29

Long bracket, right 2

TORX pan head screw, M4 x 12 33

Wiring cover 16

acs0073a

HyperPod System Installation72

Crossover Tray

FS-AC-4007-B - 1.9 m (6 ft) Aisle Crossover Tray

FS-AC-4008-B - 1.2 m (4 ft) Aisle Crossover Tray

Item Description Quantity

Crossover tray 1

Flat head T30 screw, M6 x 12 8

acs0037a

73HyperPod System Installation

Single Swing Door Assembly

FS-DR-1002-U - Swing Door

Item Description Quantity

Door 1

EPDM foam 1

Door closer 3

Hex wrench 1

Key 1

Tension pin 4

acs0076b













HyperPod System Installation74

Installation of Optional Accessories

CAUTION

WORKING HEIGHT HAZARD

The working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or

scaffolding will be required during assembly.

Failure to follow these instructions can result in serious injury or equipment damage.

acs0053a

75HyperPod System Installation

Transition Cabinets

Two transition cabinets can be installed at each end of the aisle. One transition cabinet is shown installed

on either side of the door frame in the illustration below.

Access panels on the sides of the door frames should be removed prior to installing the transition

cabinet.

CAUTION

LIFTING HAZARD

At least two people are required to install this enclosure. Use appropriate equipment to move

cabinets into position.

Failure to follow these instructions can result in serious injury or equipment damage.

NOTICE

Empty transition cabinets can weigh 97.5–104.3 kg (215–230 lbs) and much more if

equipment has been installed. Consider the weight of your cabinet to choose the appropriate

method of moving the transition cabinets.

acs0116a

HyperPod System Installation76

Move the transition cabinet into position.

acs0113a

77HyperPod System Installation

CAUTION

LIFTING HAZARD

Transition cabinets weigh 97.5–104.3 kg (215–230 lbs). It is recommended that you use

mechanical lifting machinery such as a forklift to move the cabinet.

Failure to follow these instructions can result in serious injury or equipment damage.

acs0114a

HyperPod System Installation78

The transition cabinet is attached to the door frame with three (3) M6 x 12 pan head T30 screws.

Adjust the leveling feet until the transition cabinet is level and plumb.

acs0115a

acs0146a

79HyperPod System Installation

Crossover Tray

1. Install an M6 T30 screw  to the hole on the inside panel of the end cap. Do not fasten the

screw tightly.

2. Hang the crossover tray on the screw. Loosen the four (4) screws  inside the crossover tray

but do not remove them.

3. Slide out the brackets on the bottom of the crossover tray and secure each side to the length

beams with four (4) screws  in each bracket.

4. Fasten the screws  loosened in step 2.

5. Connect the grounding wire to the grounding nut  before using the crossover tray.

NOTICE

The location of the length beams will be a determining factor when installing the crossover tray.

The location of the holes at the center of the interior end cap panel start at 42 U and continue

vertically up to 48 U. In the illustrations for this example, the screw is located at the

42 U position











acs0054a

HyperPod System Installation80

Mini Cantilever Arms

The number of cantilever arms needed to support the power raceway will depend on the aisle length.

The mini cantilevers are installed equally

spaced along the length beams leaving

205–355 mm (8–14 in.) between the end

of the first and last mini cantilever and the

door frame.

1. The leveling pads position the mini

cantilever arms on the small ends of the

length beam level with the mini cantilever

arms installed on the larger middle

portion of the length beam.

Secure the mini cantilever arm and

leveling pad with two M6 x 20 Hex socket

bolts.

acs0112a

205 ~ 355mm

acs0110a

Mini

Door

acs0109a

Leveling Pad

81HyperPod System Installation

2. Install the insert nuts to the holes in the middle

portion of the length beam where you have

determined to locate the mini cantilever arms.

3. Install the mini cantilever arms over the insert

nuts on the middle portion of the length beam

and secure with two M6 x 20 hex head bolts.

4. Use two M4 x 10 screws to adjust the leveling of the cantilever arm.

acs0109b

acs0109c

acs0109d

Two M4 x 10 screws

HyperPod System Installation82

5. Install the mini cantilevers equally along the length beam.

acs0111a

83HyperPod System Installation

Power Raceway

The mini cantilevers and at least one transition cabinet must be installed before the power raceway is

installed.

1. Remove the top cover of the transition cabinet and insert the end module into the hole.

If there is a gap between the end module and the transition cabinet, use the 3 U or 6 U chimney

to close the gap. Use the M5 x 12 flat head screws to fasten the chimney to the transition cabinet,

then slide the end module into the chimney.

NOTE: There is a nut on the inside of the end module for grounding purposes. You may need to

angle the end module to get the nut into the transition cabinet or the chimney.

acs0051a

acs0119a

acs0176a

HyperPod System Installation84

2. Secure the support bracket on the end module to the top of the transition cabinet, or let it rest on

top of the chimney. The support bracket has slotted holes on the side attached to the end

module. The end module can be leveled by loosening the M5 nuts and adjusting the support

bracket up or down.

If you do not use a chimney, secure the cover brackets on either side of the end module with

M5 x 12 flat head screws. If you use a chimney, the cover brackets are not needed.

3. The end module can be secured to the cantilever arm by loosening the fasteners holding the clips

in place and sliding the clips toward the end module. The lip of the clip is slightly raised and will

slide over the edge of the end module. Tighten the clip fasteners once they are in position.

acs0120a

acs0117a

Top view

85HyperPod System Installation

4. Insert the sliding base into the body module. Slide the base out far enough to reach the end

module.

5. Place the body module on the mini cantilevers at the center of the pod aisle.

6. Attach the base to the end module with two M6 T30 screws.

acs0121a

acs0123a

acs0124a

HyperPod System Installation86

7. Remove the four (4) M6 T30 screws from the end of the body module and slide out the extension

to reach the end module.

8. Replace and tighten the screws to secure the extension in its position.

9. Loosen and then slide the clips on the mini cantilevers toward the power raceway and secure by

tightening the clip fasteners.

acs0125a

acs0125b

acs0118b

acs0117b

Top View

87HyperPod System Installation

10.Attach each side cover with four (4) Phillips head 10-32 self-tapping screws. Torque 2-2.5 N-m.

If there is no transition cabinet or end module at either end of the body module, you can attach

the cap end to the end of the body module with the same 10-32 self-tapping screws used to

attach the side covers.

11. If more stability is required, install the additional cable rung on the sliding frame with two T30 M6

screws.

acs0129a

acs0177a

acs0130a

HyperPod System Installation88

Post Cantilevers and Suspension System

Possible configurations for Post Cantilevers:

The square holes on the vertical posts are used for cantilever installation. The cantilevers can be

installed at the top of the vertical post , just above the top length beam , or between the length

beams .



acs0100a



acs0099a



acs0098a

89HyperPod System Installation

Standard configuration installation

1. Install one cantilever to each of the corner vertical posts as shown using two M12 x 100 hex head

bolts and M12 nuts.

acs0097a

HyperPod System Installation90

2. Using appropriate lifting equipment and ladders, install the overhead support frame.

CAUTION

LIFTING HAZARD

At least two people are required to install this enclosure. Some parts may be heavy and/or

excessive in size. For items weighing more than 12 kg (25 lbs), use more than one person.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

WORKING HEIGHT HAZARD

The working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or

scaffolding will be required during assembly.

Failure to follow these instructions can result in serious injury or equipment damage.

acs0102a

91HyperPod System Installation

3. Loosen the two screws  on the support frame and slide the ends  out to reach the desired

length.

4. Secure the support frame to the cantilevers with M6 x 12 pan head T30 screws and M6 nuts .

5. Tighten the screws  to secure the support frame ends.

acs0108a

acs0108b





Tighten

Loosen

HyperPod System Installation92

Shrink Roof

Install the roof panels to the top of the horizontal length beams using the M6 x 12 pan head T30 screws,

insert nuts, and brackets. Use the washers for shrink roof panels secured to the small, end sections of

the length beams. The washers raise the panels on the small sections so that all of the shrink roof panels

are level with each other.

NOTE: If there are gaps between the shrink roof panels, you can paste the EPDM foam to the sides of

the panels to fill in the gaps.

Use the roof filler panels and hex head screws to fill in the extra space at the end of the aisle, if any. The

roof filler panels have slotted holes to allow for adjustment.

acs0168a

acs0012b

93HyperPod System Installation

Drop Roof

Install the mounting rails

• Make sure the hinge flaps are in the locked position

• Attach the rail sections together on the ground first, then lift into place.

NOTE: To prevent damage or warping, do not exceed a length of 3600 mm (12 ft) for any

pre-assembled section.

The bracket for the support assembly is attached to the top of the length beam with insert nuts and

M6 x 16 pan head screws. Attach the ceiling support assembly to the bracket with four (4) M6 x 10 pan

head screws.

a. Install connectors to two sections of ceiling support assembly to connect them together.

b. Secure with the baying bracket and two M4 x 8 pan head screws.

NOTICE

If a rack door is open when the dropout ceiling system activates, ceiling panels may be

blocked by the rack door and not drop completely.

acs0080a

acs0081a

HyperPod System Installation94

Install the ceiling panels

IMPORTANT: Before proceeding, ensure that the hinge flaps are locked in place before installing the

ceiling panels.

Install the ceiling panels:

1. Remove the protective plastic.

2. Slide one edge into one of the mounting rails.

3. Push the panel in and compress the springs allowing room to insert the opposite end of the panel

in the mounting rail on the opposite row.

4. Release the panel. The spring retainers will automatically center the panels within the aisle.

Unlock

Lock

acs0084a

95HyperPod System Installation

Solid Roof Filler Panel for Drop Roof

Solid roof panels are used to fill in any space between the drop roof panels and the end of the frame.

Use the 50 mm (2 in.) solid roof panel for the drop roof first. Attach this panel to the drop roof panel with

the pan head screws. Attach the panel to the length beam with the hex head screws.

Continue to add solid roof panels until all the space between the last drop roof panel and the end of the

aisle is covered.

acs0138a

HyperPod System Installation96

Ceiling Panel Lock System

IMPORTANT: This system is designed to work with standard response sprinklers only.

acs0088a

97HyperPod System Installation

System diagram

Item Description

Dropout power supply control box

Power cord

Alarm beacon

Field supplied CAT-5 cable

4-pin jumper (if no smoke detector is in use)

Smoke detector cable (if smoke detector is in use)

Wire assembly - power supply to wiring box

Electromagnetic lock (up to 30 per control box)

Temperature switch

Wiring box

Box-to-box wire harness

Box-to-box wire harness, across aisle

Terminal jumper

Wiring box cover

Dropout

Alarm 1

Dropout

Alarm 2

EM Lock &

Temperature Switch

Smoke

Detector

Primary Source

Secondary Source

Power Status

To smoke

detector/

auxillary sensor

HyperPod System Installation98

Power supply component identification

Install the power supply

1. Attach the mounting brackets to the sides of the power supply.

2. Install the power supply onto the mounting rails of the enclosure using four (4) caged nuts, cup

washers, and M6 x 16 screws.

Item Description

AC line, primary/secondary

Power status indicator light

Smoke detector connection

Electromagnetic lock temp. switch

connection

Dropout alarm 2

Dropout alarm 1

Dropout

Alarm 1

Dropout

Alarm 2

EM Lock &

Temperature Switch

Smoke

Detector

Primary Source

Secondary Source

Power Status

na4070a

Primary Source

Secondary Source

Power Status

Dropout

Alarm 1

Dropout

Alarm 2

EM Lock &

Temperature Switch

Smoke

Detector

na4059a

Primary Source

Secondary Source

Power Status

Dropout

Alarm 1

Dropout

Alarm 2

EM Lock &

Temperature Switch

Smoke

Detector

na4060a

99HyperPod System Installation

Install electromagnetic locks

Attach the electromechanical lock to the ceiling panel support rails.

1. Remove the two large hole plugs from the top of the ceiling panel supports.

2. Disconnect the electromechanical lock from the printed circuit board assembly.

3. Guide the wire connector from electromechanical lock through the hole in the top of the ceiling

panel support.

4. Install the top half of the electromechanical lock to the top of the ceiling panel support rail with

two M5 x 8 screws each. Place the printed circuit board assembly on top of the ceiling panel

support rail and reconnect to the electromechanical lock.

5. Install the lower half of the electromechanical lock and spacer to the ceiling panel support rail

hinged flap using one M5 x 10 screw each.

acs0174a

M5 x 10

TORX

M5 x 8

TORX

Spacer

HyperPod System Installation100

Install the temperature switches

Using two M4 nuts each, install the temperature switches to the ceiling panel support rail hinged flap.

na5222-83a

M4 nut

Temperature

switch

101HyperPod System Installation

Install electrical boxes and route cables

1. Make the connection to the electromagnetic locks and temperature switches.

IMPORTANT: Position wires so they do not interfere with the closing of the hinge flap.

2. Install the wire boxes to the top of the ceiling panel mounting rails using four (4) M4 x 8 screws

each.

3. Connect the wiring boxes together with box-to-box wire assemblies and the cross-aisle wiring

assembly.

acs0086a

acs0087a

HyperPod System Installation102

Install the alarm beacon

1. Using two M6 x 12 and channel nuts each, install two alarm beacons per power supply control

box positioning them at opposite corners of the aisle.

NOTE: For clarity, electrical boxes and wires are not shown.

2. Connect the alarm beacons to the power supply control box using field supplied CAT-5 cable.

acs0088b

M6 x 12 screw

and channel nut

acs0088c

Field supplied

CAT-5 cable

103HyperPod System Installation

Install the smoke detector

Connect the 4-pin jumper to the Smoke Sensor connector if an external smoke detector is not being

used.

na5222-135

Power Status

Dropout

Alarm 1

Dropout

Alarm 2

EM Lock &

Temperature Switch

Smoke

Detector

4-pin jumper

HyperPod System Installation104

If an external smoke detector is being used:

1. Strip the field-supplied wire to be used to connect to the building smoke detector. Leave a

minimum of 15 mm (0.6 in.) of exposed wire.

2. Insert the wire into the open end of the smoke detector cable. Make sure the button on the

connection end is in the open position.

NOTE: The field-supplied wire needs to be a shielded 20 AWG or network cable that is grounded

at the customer end connection point. The maximum routing distance for the wire is 76 m (250 ft).

For best performance, avoid interference from high-voltage cables and devices such as a UPS or

PDU.

3. Use pliers to close the button and terminate the wires.

na5222-139

Field-supplied wire to

external smoke detector/

auxillary sensor

Smoke detector cable Button

na5222-140

105HyperPod System Installation

4. Connect the smoke detector cable to the Smoke Sensor connector.

5. Neatly bundle all cabling using tie wraps and cable holders.

Maintenance steps for dropout ceiling system:

1. Lock the hinge flaps using mechanical locks.

2. Turn OFF or remove power to the electromechanical locks.

3. Perform necessary maintenance.

4. Turn ON or provide power to the electromechanical locks.

5. Push each hinge flap upwards so that the lower half of the electromagnetic lock engages with the

upper half. A clicking sound will be heard when the electromagnetic lock is fully engaged.

6. Unlock the mechanical lock on hinge flaps.

na5222-141

Power Status

Dropout

Alarm 1

Dropout

Alarm 2

EM Lock &

Temperature Switch

Smoke

Detector

To normally closed contact

of smoke detector

(24 VDC, 200 mA)

Smoke detector/auxillary sensor cable

acs0131a

HyperPod System Installation106

Troubleshooting diagram

Turn On Power Supply

Control Box

LED On?

EM Lock

Work?

Yes

Pull Out Short Circuit from Smoke

Detection On Control Box

Alarm

Work?

EM Lock

Drop Out?

Finish

Yes

Power Supply

Type?

Control Box

is Fail

Replace Control

Box

Wire harness

Check

Wire harness

Connector

No Yes

Check Power

Supply

Wire harness

Connection?

Wire harness Connector

Alarm

and/Or Control Box failed

Replace Alarm and/or

Control Box

Control Box is Fail

Replace Control Box

No Yes

Yes

Control Box is fail

Replace Control

Box

Yes

Check EM Lock

Spacer

Add or adjust

Spacer

Wait 10S

107HyperPod System Installation

Lighting Kit

Lighting control unit component identification

Install the mounting brackets onto the lighting control unit.

DANGER

ELECTRIC SHOCK HAZARD

Do not use an extension cord with this product.

Failure to follow these instructions will result in death or serious injury.

Item Description Item Description

AC line inlet Time setting

Control group Console port

Motion sensor input (4) Power status

LED light power outlet Manual switch input (2)

AC Line Inlet Group Control Motion

Sensor

Motion

Sensor Motion

Sensor

Motion

Sensor Power Status Console Port Time Setting LED Lighting Power Outlet

Manual

Switch Manual

Switch

na4062a

AC Line Inlet Group Control Motion

Sensor Motion

Sensor

Motion

Sensor Motion

Sensor

Power Status Console Port Time Setting LED Lighting Power Outlet

na4056a

M4 x 8 mm

HyperPod System Installation108

Lighting control unit installation options

The lighting control unit can be installed in a rack or in the crossover tray accessory if you have that

option.

To install the lighting control to the mounting rails of the enclosure, use four (4) caged nuts, cup washers,

and M6 x 16 screws.

To install the lighting control inside the crossover tray, remove the cover plate on the crossover tray and

attach the lighting control mounting brackets with four (4) M6 x 16 screws.

AC Line Inlet Group Control Motion

Sensor Motion

Sensor

Motion

Sensor Motion

Sensor

Power Status Console Port Time Setting LED Lighting Power Outlet

acs0052a

Primary Source

Secondary Source

Power Status

Dropout

Alarm 1

Dropout

Alarm 2

EM Lock &

Temperature Switch

Smoke

Detector

acs0103a

109HyperPod System Installation

Lighting brackets

1. The lighting brackets consist of long and short pieces and mounting hardware. One of the long

brackets is for the left and the other long bracket is for the right. Use M6 x 16 screws to connect

the brackets to the length beams.

If your aisle is 2.4 m (8 ft) long, use two long brackets (one left and one right) for each side of a

aisle.

If your aisle is longer than 2.4 m (8 ft), connect two long brackets in the middle of the aisle, then

add short brackets on either end of the long brackets.

NOTE: For a 3 m (10 ft) aisle, add one extra bracket on each side of the long brackets. For a

3.6 m (12 ft) aisle, add two extra brackets on each side of the long brackets. There should be

about 150 mm (6 in) at the ends of each length beam in both configurations. For extended aisles,

you may need to drill holes for the mounting hardware.

acs0073b

Primary Source

Secondary Source

Power Status

Dropout

Alarm 1

Dropout

Alarm 2

EM Lock &

Temperature Switch

Smoke

Detector

acs0074a

acs0074b

3 m (10 ft)

aisle

3.6 m (12 ft)

aisle

150 mm (6 in)

HyperPod System Installation110

2. Remove the wiring covers from the brackets. Arrange the LED lights evenly in the brackets on

each side of the aisle. Place any wires used in the upper and lower channels in the extrusion of

the mounting brackets. Use M4 x 12 screws to secure the lights to the brackets. Re-install wiring

covers to fill in space between each light.

NOTE: a. The provided cable supports a maximum length of two wiring covers.

b. A maximum of twelve lights can be installed per lighting control unit.

c. It is not recommended to use 0 mm spacing (end-to-end connectors) between every

LED light. It is simpler to adapt 300 mm (12 in.) or 600 mm (23.6 in.) spacing to the

variable lengths of the HyperPod aisle.

d. If your aisle has a crossover tray, you can use the crossover tray to route any lighting

cables to the other side of the aisle.

LED lights can be connected together as shown.

CAUTION

WIRE PINCH HAZARD

Do not use the center channel to route wire. This is reserved for the lighting and wire

cover fasteners.

Failure to follow these instructions can result in injury or equipment damage.

acs0104a

na4133a

LED lights

Light-to-light wire

assembly

Light-to-light connector,

end-to-end

111HyperPod System Installation

3. Install the motion sensor to the inside end cap panel, at the center of the doorway.

The bracket is attached to the motion sensor with two M4 x 8 TORX screws.

The bracket with motion sensor is installed to the end cap with two M4 x 8 TORX pan head,

thread forming screws.

Lighting System Setup and Operation

Motion detection . One lighting control unit can support four (4) motion sensors. If any of the sensors

detect movement, the lighting control unit will turn on its LED lighting bank.

NOTE: The motion sensors range, or sensitivity, cannot be adjusted

Time setting. The time setting control is used to control the length of time the LED lighting bank will be

ON. If the motion sensor is triggered during the ON cycle, the timer will be restarted. The LED lights can

be turned OFF using the manual switch.

Manual switch. Pressing a manual switch will turn off the lights in its group, and the motion sensor

function becomes inactive for 10 seconds. After 10 seconds, the motion sensor function will once again

become active and take over the control.

Power status indicator. The power status indicator illuminates when power is supplied to the unit and

it is functioning normally.

Time Setting

0123456789ABCDEF

LED ON delay (minutes) 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75

AC Line Inlet

Out

Group ControlMotion

Sensor

Motion

SensorMotion

Sensor

Motion

Sensor Power StatusConsole Port Time SettingLED Lighting Power Outlet

Manual

SwitchManual

Switch

acs0085b

HyperPod System Installation112

Lighting Kit Schematic overview.

A maximum of five (5) controllers can be connected together via the Group Control connection ports.

The manual switch can be located inside or outside of the containment area and should be attached to a

surface using one of the three (3) methods shown below.

AC Line Inlet Group Control Motion

Sensor

Motion

Sensor Motion

Sensor

Motion

Sensor Power Status Console Port Time Setting LED Lighting Power Outlet

Manual

Switch Manual

Switch

na4063a

Motion sensor

Lighting control unit

Manual

switch

AC power supply

Led lights

maximum of 12 per controller

Group control

Field-supplied wiring

AC Line Inlet Group Control Motion

Sensor

Motion

Sensor Motion

Sensor

Motion

Sensor Power Status Console Port Time Setting LED Lighting Power Outlet

Manual

Switch Manual

Switch

AC Line Inlet Group Control Motion

Sensor

Motion

Sensor Motion

Sensor

Motion

Sensor Power Status Console Port Time Setting LED Lighting Power Outlet

Manual

Switch Manual

Switch

na4170a

AC Line Inlet Group Control Motion

Sensor

Motion

Sensor Motion

Sensor

Motion

Sensor Power Status Console Port Time Setting LED Lighting Power Outlet

Manual

Switch Manual

Switch

AC Line Inlet Group Control Motion

Sensor

Motion

Sensor Motion

Sensor

Motion

Sensor Power Status Console Port Time Setting LED Lighting Power Outlet

Manual

Switch Manual

Switch

AC Line Inlet Group Control Motion

Sensor

Motion

Sensor Motion

Sensor

Motion

Sensor Power Status Console Port Time Setting LED Lighting Power Outlet

Manual

Switch Manual

Switch

Field-supplied wiring

113HyperPod System Installation

Fastener method:

Magnet method:

Hook-and-loop method:

55.56 mm

(2.1875 in.)

na4055a

#6 x 3/4 in.

Screw

Wall anchor

To control unit

na4061a

To control unit

na4056a

To control unit

HyperPod System Installation114

Rack Height Adapter

Add rack height adapter brush panels to the bottom of the length beam. Attach the height adapter

bracket to the small ends of the length beam with the 10-32 x 5/16 pan head Phillips screws. To attach

the height adapter bracket to the middle portion of the length beam, put the M6 insert nuts into the

square holes, then use the provided M6 x 16 pan head T30 screws to install the bracket.

acs0067a

acs0137a

115HyperPod System Installation

Add additional height adapter brushes by sliding the top edge of the height adapter you are adding to the

bottom of the previous height adapter until the area between the top of the rack and the length beam is

completely enclosed.

acs0038b

acs0067b

HyperPod System Installation116

Single Swing Door

1. Install the 3 door closers in the door frame cover.

acs0127a

acs0173a

117HyperPod System Installation

2. Cut the EPDM foam into four (4) pieces that will fit around the door closers. Peel the covering

away from the EPDM foam, and stick the EPDM foam to the door frame between the door

closers.

3. Attach the door hinges to the corresponding holes in the door frame cover with M6 x 12 screws

(not provided). Then close the door.

acs0171b

acs0132b

HyperPod System Installation118

4. Adjust the tension in each hinge to control how quickly the door closes:

a. Use the provided Hex wrench to turn the adjustment capstan to the right.

b. Insert a tension pin into the tension hole.

NOTE: The door must be closed while you adjust the tension.

acs0172a

Tension pin

119HyperPod System Installation

One-Year Factory Warranty

The limited warranty provided by Schneider Electric in this Statement of Limited Factory Warranty

applies only to products you purchase for your commercial or industrial use in the ordinary course of your

business.

Terms of Warranty

Schneider Electric warrants its products to be free from defects in materials and workmanship for a

period of one year from the date of purchase. The obligation of Schneider Electric under this warranty is

limited to repairing or replacing, at its sole discretion, any such defective products. This warranty does

not apply to equipment that has been damaged by accident, negligence or misapplication or has been

altered or modified in any way. Repair or replacement of a defective product or part thereof does not

extend the original warranty period. Any parts furnished under this warranty may be new or factory-

remanufactured.

Non-transferable Warranty

This warranty extends only to the original purchaser who must have properly registered the product. The

product may be registered at the Schneider Electric Web site, www.apc.com.

Exclusions

Schneider Electric shall not be liable under the warranty if its testing and examination disclose that the

alleged defect in the product does not exist or was caused by end user’s or any third person’s misuse,

negligence, improper installation or testing. Further, Schneider Electric shall not be liable under the

warranty for unauthorized attempts to repair or modify wrong or inadequate electrical voltage or

connection, inappropriate on-site operation conditions, corrosive atmosphere, repair, installation, start-up

by non-Schneider Electric designated personnel, a change in location or operating use, exposure to the

elements, Acts of God, fire, theft, or installation contrary to Schneider Electric recommendations or

specifications or in any event if the Schneider Electric serial number has been altered, defaced, or

removed, or any other cause beyond the range of the intended use.

THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, BY OPERATION OF LAW OR

OTHERWISE, OF PRODUCTS SOLD, SERVICED OR FURNISHED UNDER THIS AGREEMENT OR

IN CONNECTION HEREWITH. APC DISCLAIMS ALL IMPLIED WARRANTIES OF

MERCHANTABILITY, SATISFACTION AND FITNESS FOR A PARTICULAR PURPOSE. APC

EXPRESS WARRANTIES WILL NOT BE ENLARGED, DIMINISHED, OR AFFECTED BY AND NO

OBLIGATION OR LIABILITY WILL ARISE OUT OF, SCHNEIDER ELECTRIC RENDERING OF

TECHNICAL OR OTHER ADVICE OR SERVICE IN CONNECTION WITH THE PRODUCTS. THE

FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER

WARRANTIES AND REMEDIES. THE WARRANTIES SET FORTH ABOVE CONSTITUTE

SCHNEIDER ELECTRIC’S SOLE LIABILITY AND PURCHASER’S EXCLUSIVE REMEDY FOR ANY

BREACH OF SUCH WARRANTIES. SCHNEIDER ELECTRIC WARRANTIES EXTEND ONLY TO

PURCHASER AND ARE NOT EXTENDED TO ANY THIRD PARTIES.

HyperPod System Installation120

IN NO EVENT SHALL SCHNEIDER ELECTRIC, ITS OFFICERS, DIRECTORS, AFFILIATES OR

EMPLOYEES BE LIABLE FOR ANY FORM OF INDIRECT, SPECIAL, CONSEQUENTIAL OR

PUNITIVE DAMAGES, ARISING OUT OF THE USE, SERVICE OR INSTALLATION, OF THE

PRODUCTS, WHETHER SUCH DAMAGES ARISE IN CONTRACT OR TORT, IRRESPECTIVE OF

FAULT, NEGLIGENCE OR STRICT LIABILITY OR WHETHER SCHNEIDER ELECTRIC HAS BEEN

ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SPECIFICALLY, SCHNEIDER

ELECTRIC IS NOT LIABLE FOR ANY COSTS, SUCH AS LOST PROFITS OR REVENUE, LOSS OF

EQUIPMENT, LOSS OF USE OF EQUIPMENT, LOSS OF SOFTWARE, LOSS OF DATA, COSTS OF

SUBSTITUENTS, CLAIMS BY THIRD PARTIES, OR OTHERWISE.

NO SALESMAN, EMPLOYEE OR AGENT OF SCHNEIDER ELECTRIC IS AUTHORIZED TO ADD TO

OR VARY THE TERMS OF THIS WARRANTY. WARRANTY TERMS MAY BE MODIFIED, IF AT ALL,

ONLY IN WRITING SIGNED BY AN SCHNEIDER ELECTRIC OFFICER AND LEGAL DEPARTMENT.

Warranty Claims

Customers with warranty claims issues may access the Schneider Electric customer support network

through the Support page of the Schneider Electric Web site, www.schneiderelectric.com/support.

Select your country from the country selection pull-down menu at the top of the Web page. Select the

Support tab to obtain contact information for customer support in your region.

Worldwide Customer Support

Customer support for this product is available at www.apc.com.

10/2018

990-5862B-001

owned by Schneider Electric Industries, S.A.S. All other trademarks belong to their respective owners.