Table of Contents
- General Information
- Safety
- Planning the Installation
- Component Identification
- Installation Procedure Overview
- Accessory Kits
- Installation of Optional Accessories
APC FS-FM-5001-B User Manual
Displayed below is the user manual for FS-FM-5001-B by APC which is a product in the Rack Accessories category. This manual has pages.
Related Manuals
Installation Manual
HyperPod System
990-5862-001
Publication Date: May 2017
Schneider Electric IT Corporation Legal Disclaimer
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and site specific development plan. Therefore, Schneider Electric IT Corporation assumes no liability for
damages, violations of codes, improper installation, system failures, or any other problems that could arise
based on the use of this Publication.
The information contained in this Publication is provided as is and has been prepared solely for the purpose of
evaluating data center design and con structio n. This Publication ha s bee n compiled in g ood faith b y Schneid er
Electric IT Corporation. However, no representation is made or warranty given, either express or implied, as to
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Table of Contents
HyperPod System Installation i
General Information...............................................................................................1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Loading Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
HyperPod SKU List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Documentation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Manual updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Unpacking and Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety.....................................................................................................................4
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety Recommendations for the HyperPod System . . . . . . . . . . . . . . . . . . . . . .5
Planning the Installation.........................................................................................6
General guidelines for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Enclosures and Power Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Layout and Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
List of Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Component Identification.....................................................................................10
HyperPod System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Vertical Posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
FS-FM-1001-B - Vertical Post Assembly, 2750mm (Short) . . . . . . . . . . . . . . . .11
FS-FM-1002-B - Vertical Post Assembly, 3200mm (Tall) . . . . . . . . . . . . . . . . . .11
Width Beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
FS-FM-2001-B - Width Beam Assembly, 1200mm . . . . . . . . . . . . . . . . . . . . . . .11
Telescoping Beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
FS-FM-3001-B - Telescoping Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
End Cap Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
FS-FM-4001-B - End Cap Assembly (Short)
FS-FM-4002-B - End Cap Assembly (Tall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Door Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
FS-DR-2001-B - Standard Door Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Door and Rail Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
FS-DR-1001-B - Door and rail assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Windows, Rails, and Side Brushes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
FS-WI-1001-U - Window Assembly (270 x 600) . . . . . . . . . . . . . . . . . . . . . . . . .16
FS-WI-1002-B - Window Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
FS-WI-1003-B - Window Brush Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Row length brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
FS-AC-2001-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
HyperPod System Installationii
Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
FS-RF-2001-U - 4ft Aisle Simple Roof Panel, 300mm . . . . . . . . . . . . . . . . . . . .18
FS-RF-2002-U - 4ft Aisle Simple Roof Panel, 600mm . . . . . . . . . . . . . . . . . . . .18
FS-RF-2003-U - 4ft Aisle Simple Roof Panel for Sprinkler Option, 600mm . . . .18
Solid Roof Filler Panel Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
FS-RF-1001-B Solid Roof Filler Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Stop Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
FS-FM-5001-B Stop Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
FS-AC-1001-U Sealing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Blanking Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
FS-AC-5001-U - 300mm (12 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
FS-AC-5002-U - 600mm (24 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
FS-AC-5003-U - 750mm (28 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
FS-AC-5004-U - 800mm (30 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Installation Procedure Overview..........................................................................23
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Customizing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Installation locations for width beams and telescoping beams . . . . . . . . . . . . . .24
Basic Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Frame end configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Telescoping beam assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Temporary frame support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Secure the frame to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Install the end caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Install the door frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Install the doors: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Install frame seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Install the windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Row length brush installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Roof panel installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Stop rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Install the blanking panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Accessory Kits.....................................................................................................51
End Row Transition Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
FS-AC-7001-B - Distribution Cabinet, MH50 . . . . . . . . . . . . . . . . . . . . . . . . . . .51
FS-AC-7002-B - Distribution Cabinet, Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
FS-AC-7003-B - Distribution Cabinet, Solid . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
FS-RF-3001-U Drop roof panel, 300mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
FS-RF-3002-U Drop roof mounting rail, 300mm . . . . . . . . . . . . . . . . . . . . . . . . .52
FS-RF-3003-U Drop roof panel, 600mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
FS-RF-3004-U Drop roof mounting rail, 600mm . . . . . . . . . . . . . . . . . . . . . . . . .52
FS-RF-3005-U Drop roof panel, 750mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
FS-RF-3006-U Drop roof mounting rail, 750mm . . . . . . . . . . . . . . . . . . . . . . . . .52
HyperPod System Installation iii
Ceiling Panel Lock Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ACDC2016 Ceiling Panel Lock System, 100-120V (with power supply) . . . . . . 53
ACDC2017 Ceiling Panel Lock System, 200-240V (with power supply) . . . . . . 53
ACDC2015 Ceiling Panel Lock System, (no power supply) . . . . . . . . . . . . . . . . 54
Rack Height Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
FS-AC-8001-U - Rack Height Adapter, 300mm . . . . . . . . . . . . . . . . . . . . . . . . . 55
FS-AC-8002-U - Rack Height Adapter, 600mm . . . . . . . . . . . . . . . . . . . . . . . . . 55
FS-AC-8003-U - Rack Height Adapter, 750mm . . . . . . . . . . . . . . . . . . . . . . . . . 55
FS-AC-8004-U - Rack Height Adapter, 800mm . . . . . . . . . . . . . . . . . . . . . . . . . 55
Cantilever Support Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
FS-AC-3001-B - Large Cantilever Support Arms . . . . . . . . . . . . . . . . . . . . . . . . 56
FS-AC-3003-B - Mini Cantilever Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
FS-AC-3002-B - Overhead Support Frame, 8 - 12ft . . . . . . . . . . . . . . . . . . . . . 57
Power Raceway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FS-AC-4001-B - Power Raceway End Module . . . . . . . . . . . . . . . . . . . . . . . . . 58
FS-AC-4002-B - Power Raceway Main Module . . . . . . . . . . . . . . . . . . . . . . . . . 58
FS-AC-4003-B - 300mm Side Cover Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FS-AC-4004-B - 50/150mm Side Cover Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FS-AC-4005-B - Power Raceway Extension Module . . . . . . . . . . . . . . . . . . . . . 58
Lighting kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
ACDC2018, ACDC2019 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
FS-AC-6001-B - Lighting Bracket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Overhead Duct Riser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FS-RF-5001-B - Overhead Duct Riser, 8ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FS-RF-5002-B - Overhead Duct Riser, 10ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FS-RF-5003-B - Overhead Duct Riser, 12ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Crossover Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FS-AC-4006-B - Aisle Crossover Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Single Swing Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FS-DR-3001-B - Swing Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Installation of Optional Accessories .................................................................... 63
Transition Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Crossover Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Mini Cantilever Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Power Raceway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Power Raceway Configuration options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Post Cantilevers and Suspension System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Possible Configurations for Post Cantilevers: . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Standard configuration installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Dropped Roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Install the ceiling panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Solid Roof Filler Panel for Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
HyperPod System Installationiv
Ceiling Panel Dropout Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Power Supply Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Power supply installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Electromagnetic locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Temperature switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Electrical boxes and ca ble rou ting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Alarm beacon installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Smoke detector installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Maintenance steps for dropout ceiling system: . . . . . . . . . . . . . . . . . . . . . . . . . .94
Troubleshooting diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
Overhead Duct Mounting Riser Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Riser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Lighting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Lighting System Setup and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Rack Height Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
FS-AC-8001-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
FS-AC-8002-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
FS-AC-8003-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
FS-AC-8004-U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
Single Swing Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
1HyperPod System Installation
General Information
Features
The HyperPod™ is a free standing air containment system. Fully configured racks can be deployed or
removed from the HyperPod as necessary. Schneider Electric racks or other EIA-310-D racks can be
used in a HyperPod system.
The HyperPod includes the following features:
• Two heights available for vertical posts: Tall = 3200mm and Short = 2750mm
• Telescoping side beams can extend the HyperPod length from 8 to 12 ft.
• Additional telescoping beams can be added to the vertical posts to extend the Pod up to another
12 feet.
The basic HyperPod can be customized with the following accessories:
• Power Raceways
• Overhead ducts
• Rack space blanking panels
• Cantilever support arms
• Overhead support frame
• Door assemblies
• Height adapters accommodate multiple rack heights
• Lighting assembly
• End Row Power Transition Cabinets
• Drop roof
• Crossover tray
The HyperPod system provides a barrier between the hot exhaust and cold intake air streams in the IT
environment. The separation of the hot and cold air streams in the environment increases the efficiency
and effectiveness of the cooling system that supports the critical IT equipment. The separation will also
allow for an elevated supply-air temperature to be provided by the cooling system since the mixing of hot
and cold air is eliminated. The HyperPod System can be built using new or existing Schneider Electric
equipment. This containment system is compatible with row, room, or external cooling solutions and
available for cold or hot aisle containment.
This manual is a guide for the basic installation pr ocedures for creating a HyperPod System
Loading Capacities
• End Frames (each): 550 lbs.
• Upper Telescoping Beams (each): 250 lbs.
• Large Cantilever (one side, system quantity is 2): 1500 lbs.
For balance, the load should be applied to both sides of the HyperPod. If Large Cantilevers are
installed on only one side, the max loading rating is 974 lbs.
• Mini Cantilever (one side, system quantity is 6): 200 lbs.
• Total System: 4000 lbs.
HyperPod System Installation2
HyperPod SKU List
This manual includes inventory and installation information for the following assemblies:
FS-FM-1001-B Vertical post (Short) FS-RF-1001-B Roof filler panel set
FS-FM-1002-B Vertical post (Tall) FS-RF-2001-U Simple roof panel, 300mm
FS-FM-2001-B Aisle width beam (4ft) FS-RF-2002-U Simple roof panel, 600mm
FS-FM-3001-B Aisle length beam (8-12ft) FS-RF-2003-U Simple roof panel with cutout, 600mm
FS-FM-4001-B End panel (Short) FS-RF-3001-U Drop roof mounting panel, 300mm
FS-FM-4002-B End panel (Tall) FS-RF-3002-U Drop roof mounting rail, 600mm
FS-FM-5001-B Aisle stop rail (8-12ft) FS-RF-3003-U Drop roof mounting panel, 300mm
FS-RF-3004-U Drop roof mounting rail, 600mm
FS-AC-1001-U Air sealing kit FS-RF-3005-U Drop roof mounting panel, 750mm
FS-AC-2001-U Row length brush strip FS-RF-3006-U Drop roof mounting rail, 750mm
FS-AC-3001-B Large cantilever arms FS-RF-5001-B Overhead duct mounting riser, 8ft.
FS-AC-3002-B Overhead support fram e, 8-12ft. FS-RF-5002-B Overhead duct mounting riser, 10f t.
FS-AC-3003-B Mini cantilever arms FS-RF-5003-B Overhead duct mounting riser, 12ft.
FS-AC-4001-B Power raceway end module
FS-AC-4002-B Power raceway main module FS-WI-1001-U Window panel (2ft)
FS-AC-4003-B Power raceway 300mm side cover
pack FS-WI-1002-B Window rail
FS-AC-4004-B Power raceway 50/150mm side
cover pack FS-WI-1003-B Window frame brush strips
FS-AC-4005-B Power raceway extension module
FS-AC-4006-B Aisle crossover tray FS-DR-1001-B Dual sliding doors
FS-AC-5001-U Full rack blanking panel, 300mm FS-DR-2001-B Door frame
FS-AC-5002-U Full rack blanking panel, 600mm FS-DR-3001-B Swing door
FS-AC-5003-U Full rack blanking panel, 750mm
FS-AC-5004-U Full rack blanking panel, 800mm ACDC2015 Ceiling panel lock system (without power
supply)
FS-AC-6001-B Bracket, lighting kit ACDC2016 Ceiling panel lock system 100-120V (with
power supply)
FS-AC-7001-B Distribution cabinet, MH50 ACDC2017 Ceiling panel lock system 200-240V (with
power supply)
FS-AC-7002-B Distribution cabinet, S plit ACDC2018 Lighting kit with power supply
FS-AC-7003-B Distribution cabinet, Solid ACDC2019 Lighting kit without power supply
FS-AC-8001-U Rack height adapter, 300mm
FS-AC-8002-U Rack height adapter, 600mm
FS-AC-8003-U Rack height adapter, 750mm
FS-AC-8004-U Rack height adapter, 800mm
3HyperPod System Installation
Documentation Information
All documentation is also available online at http://www.schneider-electric.com.
Manual updates
Check for updates to this manual on the Schneider Electric Web site, www.schneider-electric.com/
support. Select the Download Documents and Software link under the Support tab and enter the
manual p art number o r SKU for your equipment in the search field. Se e the back cover o f this manual fo r
the part number.
Unpacking and Inspecting
IMPORTANT: To avoid misplacing parts, do not leave boxes open following inspections. Reseal the
boxes until those p arts are r eady to be inst alled . Follow the or der of procedure s i n this manual to en sure
proper installation.
If damage is noted to the shipping containers, inspect the contents for damage and notify the shipping
carrier and Schneider Electric.
After opening a box, check the components in the box ag ainst the list of items in “Component
Identification,” beginning on page . If any components are missing contact Schneid er Electric at
http://www.schneider-electric.com/support.
The shipping materials are recyclable. Save them for later use or dispose of them
appropriately.
HyperPod System Installation4
Safety
Important Safety Information
Read the instructions carefully to become familiar with the equipment before trying to install, operate,
service, or maintain it. The following special messages may appear throughout this manual or on the
equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in death
or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor
or moderate injury.
NOTICE
NOTICE addresses practices not related to physical injury including certain environmental
hazards, potential damage or loss of data.
5HyperPod System Installation
Safety Recommendations for the HyperPod System
To reduce the possibility of injury or equipment damage, read and follow the safety recommendations.
Follow all local and agency safety requirements.
WARNING
TOOL USAGE HAZARD
Follow safety standards for all hand tools and power tools used . Read and follow the tool
manufacturer’s instructions. Follow the tool manufacturer’s recommendations and recognized
safety requirements for use of Personal Protection Equipment (PPE).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
CAUTION
WORKING HEIGHT HAZARD
The working hei g ht for the assembly pro ce ss can exce e d 2. 3 me te rs (7. 5 fe et ). Th e use of
stepladders or scaffolding will be required during assembly.
Failure to follow these instructions can result in serious injury or equipment damag e.
CAUTION
LIFTING HAZARD
At least two people are required to install this equipment. Some parts may be heavy and/or
excessive in size. For items weighing more than 25 lbs (12 kg), use more than one person.
Failure to follow these instruc tions can result in serious injury or equipment damage.
CAUTION
NO STEP HAZARD
Ceiling panels are not designed to support weig ht. Never lean or walk on the ceiling panels.
DO NOT use ceiling panels to support power or data cables.
Failure to follow these instructions can result serious injury or equipment damage.
HyperPod System Installation6
Planning the Installation
NOTE: The da ta center floor must be within 0.075° fro m level for an 8-rack configuration, or within 0.035°
from level for a 16-rack configuration.
General guidelines for installation
Maintain a minimum clear space of 36 inches required from the top of the frame to overhead
obstructions.
Maintain a minimum working space around the frame perimeter. Be sure to factor in the depth of the
racks you will install. Use your deepest rack when calculating the outside aisle space around the
HyperPod. (Finished size perimeter + 4 feet around all sides)
Install this equipment directly on a concrete floor.
See the documentation provided with each Schneider Electric product for additional
instructions on installation. All documentation is also available on th e Schneider Electric web
site, www.schneider-electric.com.
Enclosures and Power Equipment
Refer to the instructions that come with your enclosures and power distribution equipme nt for
information on how to install them.
7HyperPod System Installation
Layout and Positioning
Referencing the ISX Designer report, determine the posi tion of the main components, the total length of
the planned Aisle Containment System and the aisle width. Using a chalk line or similar, lay out the
perimeter ma kin g su re all corn e rs ar e sq ua re .
* Dimension A will vary depending on the type and number of racks installed (2421mm to 3621mm).
Dimension B is equal to 1100mm. Item C notes the locations of the post feet provided in SKUs FS-FM-
1001-B and FS-FM-1002-B.
Observe a four foot perimeter around the outside so that racks can be moved in and out of the pod
NOTE: A template is provided to assist proper drilling of holes into the floor to secure the vertical post
feet.
90°
A
acs0020a
B
C
HyperPod System Installation8
List of Recommended Tools
Screwdriver
P1 and
P2 Phillips
Screwdriver
T-30, T-20, T-15
TORX
Standard
screwdriver Hex wrench
3 mm, 6 mm
Wrench
6, 7, 8, 10, 11,
13,14, 18, and
19mm
Tape measure Chalk line Hex socket
6.3 mm, 7 mm,
10 mm, 15 mm Level Drill with
standard, Phillips,
TORX bits
Rotary tool
(e.g. Dremel®)
T-square
120 cm (48 in.)
minimum Self-retracting knife Miter saw Metal files
T-square Scissors Lift Ladder Drill and concrete
bits
9HyperPod System Installation
Systems Overview
Basic configuration
The Hyperpod™ is a free standing air containment system.
This manual is a guide for the basic installation procedures for assembling a HyperPod System.
Multiple configurations are possible depending on your requirements. Please cont a ct Schneider Electric
at www.schneider-electric.com or your Schneider-Electric representative to explore your options.
HyperPod System Installation10
Component Identification
HyperPod System Components
Item Description Quantity Required
Vertical post 4
Door frame assembly 4
Dual sliding doors 2
4 ft Width beam 4
4ft aisle end cap assembly 2
8 to 12 ft Telescoping length beam assembly 4
4 ft simple roof panel, 600mm 5
4ft simple roof panel, 300mm 2
Window frame br us h str i ps 4
2 ft Window panels (contents two panels) 6
Window rail assembly 2
Row length brush strip assembly 2
600mm Blanking panel *
8 to 12 ft Stop rail assembly 2
Air sealing kit 1
* Quantity determined by number of spaces not inhabited by racks.
acs0036a
Short version shown
11HyperPod System Installation
Vertical Posts
FS-FM-1001-B - Vertical Post Assembly, 2750mm (Short)
FS-FM-1002-B - Vertical Post Assembly, 3200mm (Tall)
NOTE: Fasteners for securing the vertical posts to your floor are not included.
Width Beams
FS-FM-2001-B - Width Beam Assembly, 1200mm
Item Description Quantity
Vertical Post FS-FM-1002-B (Tall) 2
Vertical Post FS-FM-1001-B (Short) 2
Template* 1
Shim (0.5mm thicknesses) 2
Hole plu g
FS-FM-1001-B (Short)
FS-FM-1002-B (Tall) 48
88
Temporary support 1
M8 x 12 T30 Screw 8
*Template for drilling holes into floor to secure vertical posts.
Item Description Quantity
Width Beam, 4 ft aisle 1
M8 x 12 T30 Screw 8
acs0002a
acs0003a
HyperPod System Installation12
Telescoping Beams
FS-FM-3001-B - Telescoping Beam
Telescoping beams are attached to Front/Rear frame assemblies to form the basic frame.
Item Description Quantity
Telescoping beam end section 2
Telescoping beam center section 2
Telescoping beam end section 2
Self-adhesive foam se al strip 4
M8 Hex nut 4
M6 x 12 Pan head T30 screw 8
M8 x 25 Hex head bolt 4
NOTICE
Telescopi ng beams are marked to note the 8 and 12 ft lengths.
acs0004a
13HyperPod System Installation
End Cap Panels
FS-FM-4001-B - End Cap Assembly (Short)
FS-FM-4002-B - End Cap Assembly (Tall)
NOTE: Two end cap panel assemblies per HyperPod required.
Item Description Quantity
FS-FM-4001-B
Interior panel 1
Exterior panel 1
M6 x 12 Pan head T30 screw 8
5mm Hole plug 2
M8 x 12 Low head Nylok T30 screw 16
FS-FM-4002-B
End cap panel 2
M6 x 12 Pan head T30 screw 8
M8 x 12 Low head Nylok T30 screw 16
acs0040a
HyperPod System Installation14
Door Frame Assembly
FS-DR-2001-B - Standard Door Frame
Item Description Quantity
Door frame front panel 4
Door frame rear panel cover 4
Hole plug, 5mm diameter 25
M5 x 12 Flat U-cut Phillips head screw 45
M8 x 12 low head T30 screw 33
acs0039a
15HyperPod System Installation
Door and Rail Assembly
FS-DR-1001-B - Door and rail assembly
Item Description Quantity
36 x 4 x 1920mm door side brush 2
Door hanging rail assembly 1
Bracket, Lef t door to reel 1
Bracket, Right door to dumper 1
Left door panel 1
Right door panel 1
M6 flanged hex nut 9
M6 x 12 Pan head T30 screw 5
M8 x 12 Low head screw 5
M4 x 8 button head Torx screw 10
M3 x 10 Phillips screw 10
M5 x 25 pan head #2 Phillips screw 5
Outside door handle 2
Left door bottom rail 1
Door leveling shim 42 x 30 x 0.6mm 4
Right door bottom rail 1
Key 1
!
"#
acs0010a
HyperPod System Installation16
Windows, Rails, and Side Brushes
FS-WI-1001-U - Window Assembly (270 x 600)
FS-WI-1002-B - Window Rail Assembly
FS-WI-1003-B - Window Brush Assembly
Item Description Quantity
Ribbed 5mm Lexan window FS-WI-1001-U 2
M6 x 12 Flat head T30 screw FS-WI-1002-B 18
Rail bracket FS-WI-1002-B 9
Side brush strip FS-WI-1003-B 4
M6 x 10 pan head T30 Screw 26
Long rail bracket FS-WI-1002-B 9
M6 x 12 Pan head T30 screw FS-WI-1003-B 8
Window rail block FS-WI-1002-B 12
Connector with four M6 se t screws FS-WI-1002-B 8
M6 Steel hammer head nut FS-WI-1002-B 26
Window rail FS-WI-1002-B 12
acs0005a
17HyperPod System Installation
Row length brushes
FS-AC-2001-U
Item Description Quantity
Clip for brush 8
M3 x 4 Pan head Phillips screw 8
M6 insert nut 5
M6 x 16 Pan head T30 screw 17
Self-adhesive foam seal strip 4
Brush strip 4
acs0008a
HyperPod System Installation18
Roof Frame Assembly
FS-RF-2001-U - 4ft Aisle Simple Roof Panel, 300mm
FS-RF-2002-U - 4ft Aisle Simple Roof Panel, 600mm
FS-RF-2003-U - 4ft Aisle Simple Roof Panel for Sprinkler Option, 600mm
Item Description Quantity
Roof panel FS-RF-2003-U 1
Roof panel 600mm FS-RF-2002-U 1
Roof panel 300mm FS-RF-2001-U 1
Long roof panel bracket FS-RF-2002-U, FS-RF-2003-U 2
Short roof panel bracket FS-RF-2001-U 2
M6 Insert nut (FS-RF-2001-U, FS-RF-2002- U, FS-RF-2003-U) 4
M6-1 x 16 Hex head screw (FS-RF-2001-U, FS-RF-2002-U, FS-RF-2003-U) 4
acs0006a
19HyperPod System Installation
Solid Roof Filler Panel Set
FS-RF-1001-B Solid Roof Filler Panel
Item Description Quantity
Solid roof panel 4 ft, 100mm 1
Solid roof panel 4 ft, 50mm 3
Solid roof panel (drop) 4ft 50mm * 1
M6-1 x 16mm Hex head screw 12
M4 x 8 Pan head screw* 2
* Used for the drop roof option.
acs0009a
HyperPod System Installation20
Stop Rail
FS-FM-5001-B Stop Rail Assembly
Item Description Quantity
Left end rail 2
M6 x 10 Pan head T30 scr ew 8
M8 x 20 Hex head screw 9
M8 x 12 Low head T30 screw 9
Mylar electrical isolation plate 4
Right end rail 2
Stop rail middle plate 2
acs0044a
21HyperPod System Installation
Seal Kit
FS-AC-1001-U Sealing Kit
Item Description Quantity
Self adhesive foam seal, 10mm x 10mm 12M
acs0057a
HyperPod System Installation22
Blanking Panels
FS-AC-5001-U - 300mm (12 in.)
FS-AC-5002-U - 600mm (24 in.)
FS-AC-5003-U - 750mm (28 in.)
FS-AC-5004-U - 800mm (30 in.)
Item Description Quantity
Blanking panel, 42 U (300mm,
600mm, 750mm, 800mm) 1
Duct frame seal strip 1
Blanking panel 3U (300mm, 600mm,
750mm, 800mm) 1
L plate 1
Duct connector 90mm
U plate 1
Angle corner 2
Ground wire 4 inch 1
M6 serrated lock washer 2
M6 x 10 Pan head T30 screw 14
M6 x 16 Pan head T30 screw 3
M6 Insert nut 3
M6 Steel hammer head nut 15
Dual rail joining bracket 4
M8 x12 Low head Nylock T30 screw 3
!
acs0046a
23HyperPod System Installation
Installation Procedure Overview
Safety
Read and follow safety instructions.
WARNING
TOOL USAGE HAZARD
Follow safety standards for all hand tools and power tools used . Read and follow the tool
manufacturer’s instructions. Follow the tool manufacturer’s recommendations and recognized
safety requirements for use of Personal Protection Equipment (PPE).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
CAUTION
WORKING HEIGHT HAZARD
The working hei g ht for the assembly pro ce ss can exce e d 2. 3 me te rs (7. 5 fe et ). Th e use of
stepladders or scaffolding will be required during assembly.
Failure to follow these instructions can result in serious injury or equipment damag e.
CAUTION
LIFTING HAZARD
At least two people are required to install this enclosure. Some parts may be heavy and/or
excessive in size. For items weighing more than 25 lbs (12 kg), use more than one person.
Failure to follow these instruc tions can result in serious injury or equipment damage.
CAUTION
NO STEP HAZARD
Ceiling panels are not designed to support weig ht. Never lean or walk on the ceiling panels.
DO NOT use ceiling panels to support power or data cables.
Failure to follow these instructions can result serious injury or equipment damage.
HyperPod System Installation24
Customizing the Installation
Installation locations for width beams and telescoping beams
The height of the telescoping be ams is selected based on the height of the racks to be installed or your
roof and ducting needs. Determine these requirement s prior to assembly of the frame. Once th e location
of the lower telescoping beam has been established, the (next) upper beam must be placed at the
correct height to allow for installation of the windows.
NOTICE
• Vertic al posts are marked with height notation . (Tall vertical post shown in illustration
above.)
• If 48U or shorter racks are deployed in the tall HyperPod, 6 telescoping beams are required.
If racks are taller than 48U, use 4 telescoping beams.
• Tall HyperPod frames support racks up to 52U.
• Telescoping rails are marked to note 8 and 12 ft lengths .
acs0021a
25HyperPod System Installation
Basic Frame Assembly
Frame end configuration
Assemble vertical posts to width beams (2 width
beams for the Short Hyper Pod, 3 width beams for
theTall.Hyperpod) using the M8 x 12 Nylock T30
screws provided.
Assemble a second set of vertical posts and width
beams.
NOTE: If needed, the temporary frame support can
be installed to the assembly at this time. See
“Temporary frame support” on page 28 for more
information.
.
NOTICE
Hole plugs are included with this assembly. It is recommended
to wait until the accessories are installed before installing the
hole plugs.
acs0047a
Short
Tall
HyperPod System Installation26
Telescop ing beam assembly
Install the telescoping hor izontal beams to the vertical post assemblies.
a. Assemble the beam by sliding the end sections into the main beam. Make sure the bra cket
on the end is in the correct position for attaching to the vertical post.
b. Slide the telescoping beam to the desired le ngth. The bea m is ma rked at the 8 and 12 foot
lengths. If the length of your HyperPod will be more tha n 8 fee t bu t less than 12 feet,
measure and mark the telescoping beams so they can be secured at the appropriate
length.
NOTE: The left and right end inse rts of the telesco ping beam can ea ch be extended to add
600mm. When both end insert s are fully extended, the tot al length of the telescoping beam
is 3621mm. When setting up the telescoping beams to the calculated length of the aisle
you need in your HyperPod, make sure that the inserts on both ends of the telescoping
beam are extended the same length.
For example, if the left end insert is extended by 50mm, then the right end insert should
also be extended by 50mm. On tall HyperPods, the upper two telescoping beams are
extended as follows: if the left end inser t on one tele scoping beam is extended 50mm, then
the right end of the ot he r te lescoping beam sho u ld be exte nded 50mm.
acs0144a
acs0064b
=
acs0145a
27HyperPod System Installation
c. Secure the small beam ends in place with M6 x 12 Pan head T30 screws.
d. Secure the telescoping beams to the vertical posts with four provided M8 x 25 hex head
bolts an d M8 nuts at the standard 48U position or the customized position you have
determined for your installation.
e. The end inserts of the telescoping beam are smaller than the main portion of the beam.
Apply the self-adhesive foam seal to the gap on the extensions of the telescoping beam to
fill the space.
acs0012a
acs0064b
HyperPod System Installation28
Temporary frame support
If you are not going to secure the frame to the floor at this time, attach the temporary support to the feet
of the vertical posts with four M8 x 12 T30 screws per post to stabilize the frame while making sure the
frame is level and plumb.
acs0105a
29HyperPod System Installation
Secure the frame to the floor
a. To prepare to secure the frame to the floor, adjust the frame until level and plumb. Use the
supplied shims as necessary. Use the threaded screws to raise the vertical post foot plate
from the floor.
b. Attach the vertical p ost s at on e en d to th e floor. Do not att ach both en ds of the fr ame to the
floor until length is checked to acco mmodate the inte nded equipment and the frame is level
and plumb.
acs0064a
acs0048a
HyperPod System Installation30
Install the end caps
Install the end caps (exterior and interior panels) above the door area on the vertical posts. Four M6 x 12
pan head T30 screws are used to install the exterior panel at the top. Use four M8 x 12 low head Nylok
T30 screws for the bottom of the exterior panel and eight M8 x 12 low head Nylok T30 screws to install
each interior panel.
NOTICE
Hole plugs are included with this assembly . It is recommended
to wait until the accessories are installed before installing the
hole plugs.
acs0013a
31HyperPod System Installation
Install the door frames
.
• Place the front and back panels together around the vertical support post.
• Secure the back panel to the vertical support post with the M8 x 12 T30 screws.
• Secure the front pane l to th e ba ck panel and vertical posts with the M8 x 12 T30screws and M5 x
12 flat head screws.
NOTICE
V ertical posts must be secured to the floor before installing the
door frames. The door frames enclose the vertical posts
prohibiting access.
NOTICE
Hole plugs are included with this assembly . It is recommended
to wait until the accessories are installed before installing the
hole plugs.
acs0014a
HyperPod System Installation32
Install the doors:
Remove the eight M4 x 8mm button head Torx screws and two M6 Hex nuts securing the shipping
bracket. Discard the shipping bracket,
Remove the metal cover plate on the magnet s.
acs0148a
acs0155a
33HyperPod System Installation
Attach the doo r hanging ca se to the frame above the top of the door o pening with fou r M8 x 12 low head
screws.
• Use the shims included with the door hanging case to ensure the hanging case is level, plumb,
and square to the door frame. The door hanging case must clear the door frame an equal
distance on both ends to ensure the doors will move without obstruction.
acs0063a
acs0063b
Shim
HyperPod System Installation34
Hang the doors.
• The two locations on the doors for the brackets must be lined up with the sliding blocks.
• The inside most brackets are already attached to the reel. The two posts on the door fit through
the slotted holes on th e br ac ke t.
• At least one person must hold a door up to the sliding blo cks while another person inst alls four M4
x 8 screws to each of the two blocks.
CAUTION
HEAVY EQUIPMENT HAZARD
At least two people are required to perform this task.
Failure to follow these instructions can result in injury or equipment damage .
acs0154a
35HyperPod System Installation
• Install an M6 hex nut to each threaded post on the two innermost brackets, securing them to the
doors.
• Install the ou termost left and right door hanging brackets to the threaded posts on the doors with
the M6 flanged hex nuts.
acs0149a
acs0079a
HyperPod System Installation36
• Pull the end of the cable and attach one end to each of the outermost brackets with one M6 x 8
screw.
• Atta ch the bottom ra ils to the do ors and secure them to the door frames with the p rovided M6 x 12
pan head screws.
acs0153a
acs0077a
37HyperPod System Installation
• Attach the door handles to the door with two M5 x 25 screws..
• Install a brush to the outside edges of each door with four M3 x 8mm Phillips head screws and
adjust, using the slotted holes o f the brush strip, to cover the gap b etween the fra me and the doo r.
acs0106a
acs0066b
HyperPod System Installation38
• Adjust the door closure to keep them from slamming by turning the adjustment screw clockwise
slightly to increase the dampening.
acs0156a
39HyperPod System Installation
• Install the cover to the door rail assembly with eight M4 x 8 button head Torx screws..
acs0066a
HyperPod System Installation40
Install frame seals
Attach the self-adhesive foam seal strips from the seal kit to the backs of the door frame where they will
meet the rack or blanking panel and to the inside end caps where they will meet the roof panel.
NOTICE
You may want to wait until a rack, blanking panel, or roof panel is installed in order to place
the frame seals in the optimal locations.
acs0094a
41HyperPod System Installation
Install the windows
Window rails are installed to the undersi de of the top telescoping beam and the top of the lower
telescoping beam.
a. Starting at one end of the frame, install the window side brush to the telescoping beams
with two M6 x12 screws to fill the area between the back of the door frame and the starting
edge of the window assembly.
b. Install two rail brackets to the telescoping beam with M6 x 10 screws for each four foot
section of rail.
c. Join two four foot window rails using the connector with its four M6 set screws.
d. To secure the window rail to the window rail brackets, slide a hammer head nut into the rail
and behind the bracket. Once an M6 x 10 screw is inserted through the bracket to the nut,
rotate the nut 90 degrees to secure the nut in the rail.
e. Insert the rail blocks into the bottom rails.
f. Install the window panels to the window rails by sliding the p anel up into the top rail and
then allowing the bottom edge of the rail to drop down into the bottom rail.
NOTE: Eight foot HyperPod frames require two 4 ft. rails along th e length of the telescoping beam.
Window rails may require cutting to size if the aisle le ngth is longer than 8 feet and shorter than 12 feet.
acs0015b
HyperPod System Installation42
NOTE: There are two tracks in the window rail. Alternate tracks when installing the windows.
43HyperPod System Installation
Row length brush installation
Each row length brush has a slide out extension brush on one end. Install the row length brush with the
extension brush end toward the vertical post. The left and right brushes with extension brushes fully
deployed measure12 feet. With the end of each row length brush meeting at the center of the
telescoping beam, slide out each end of the brush strip until it meets the end of the frame.
a. Install the brush extension clips at each end of the telesco ping beam with an M6 x 16 pan
head T30 screw.
b. Apply the self-adhesive foam strip to the bottom of the slide out extension of the
telescoping beam.
acs0151a
acs0141a
HyperPod System Installation44
c. Hold the row length brush up to the telescoping beam and note the hole locations. Install
the insert nut s to the bottom of the telescoping beams at the appropriate locations. Inst all
the brush strip to the bottom of the telescoping beam with the provided M6 x 16 pan head
T30 screws.
d. Insert the top edge of the brush extension into the clip. Secure the brush extension in the
clip with a M3 x 4 pan head Phillips screw.
acs0016a
acs0142a
45HyperPod System Installation
Roof panel installation
Install the roof panels to the top of the horizontal telescoping beams using the insert nuts, hold down
brackets and M6 x 16 hex head screws.
Use the 50mm or 100mm roof filler panels and 4 hex head screws to fill in the extra space at the end of
the aisle, if any. The roof filler panels have slotted holes to allow for adjustment.
acs0022a
acs0012b
HyperPod System Installation46
Stop rails
a. Meas ur e fro m fron t to back of the aisle to make sure the stop rails are straight. Dropping a
chalk line will help with installation.
acs0143a
47HyperPod System Installation
b. Install the sto p rails to the bottom of the door frames with the Mylar el ectrical isolation plate
between. Secure the stop r ail to the door frame with two M8 x 20 Hex head screws at each
end. Use the slots to adjust the rail in or out. When the stop rails are in the correct position,
secure the extensions to the center ra il with the M6 x 10 Pan head T30 screws along the
sides of the rails and use anchor bolts (not provided) to secure the rail assembly along the
edge that sits flush to the floor.
acs0041a
HyperPod System Installation48
Install the blanking panels
If the rack space is taller than the 42U blanking panel, install the 3U blanking panels to the top bracket
first. Multiple 3U blanking panels can be attached together and then to the 42U blanking panel.
45U
48U
42U
acs0134b
49HyperPod System Installation
a. Attach the top blanking panel bracket to the blanking panel with two M6 x 10 pan head
screws.
b. Attach the bottom blanking panel bracket to the blanking panel with two M6 x 10 pan head
screws.
c. Install insert nuts to the telescoping beam. Attach the top blanking panel bracket to the
horizontal telescoping beam with two M6 x 16 Pan head screws.
d. Attach the bottom blanking panel bracket to the stop rail. Attach the ground wire and
serrated washer.
NOTE: The blanking p anels may also be attach ed to the floor with provided brackets.
acs0134a
acs0135a
HyperPod System Installation50
Apply the self adhesive seal to the side of the blanking panels.
acs0136a
51HyperPod System Installation
Accessory Kits
End Row Transition Cabinets
FS-AC-7001-B - Distribution Cabinet, MH50
FS-AC-7002-B - Distribution Cabinet, Split
FS-AC-7003-B - Distribution Cabinet, Solid
Item Description Quantity
Transition ca binet FS-AC-7001-B 1
M6 x 12 pan head T30 screw 3
Transition ca binet FS-AC-7002-B 1
M6 x 12 pan head T30 screw 3
Transition ca binet FS-AC-7003-B 1
M6 x 12 pan head T30 screw 3
FS-AC-7001-B FS-AC-7002-B FS-AC-7003-B
acs0078a
HyperPod System Installation52
Drop Roof
FS-RF-3001-U Drop roof panel, 300mm
FS-RF-3002-U Drop roof mounting rail, 300mm
FS-RF-3003-U Drop roof panel, 600mm
FS-RF-3004-U Drop roof mounting rail, 600mm
FS-RF-3005-U Drop roof panel, 750mm
FS-RF-3006-U Drop roof mounting rail, 750mm
Item Description Quantity
Ceiling support assembly 300mm 1
Ceiling support assembly 600mm 1
Ceiling support assembly 750mm 1
Bracket (for 600mm and 750mm panel) 1
M6 Hammer head nut 8
Baying hinge bracket 2
M4 x 8 Torx pan head screw 4
M6 Insert nut 4
M6 x10 Pan head T30 screw 8
M6 x16 Pan head T30 screw 4
Bracket (for 300mm panel) 1
Roof panel 750mm 1
Roof panel 300mm 1
Connector 4
Roof panel 600mm 1
acs0007a
53HyperPod System Installation
Ceiling Panel Lock Systems
ACDC2016 Ceiling Panel Lock System, 100-120V (with power supply)
ACDC2017 Ceiling Panel Lock System, 200-240V (with power supply)
Item Description Quantity
Dropout power sup p ly con tr ol box, 110V (ACD C2 01 6) 1
Dropout power supply control box, 220V (ACDC2017) 1
Bracket for power supply box, left 1
Bracket for power supply box, right 1
M6 × 16 pan head Phillips screw 4
M6 × 12 pan head T30 screw 4
M4 × 8 mm button head T15 screw 6
M6 plastic cup washer 4
M6 channel nut 4
M6 caged nut 4
Wire harness—power su pply to wiring box, 3.6m (12 f t.) 1
Across aisle wiring assembly, 4m (13 .1 ft.) 2
Alarm beacon 2
Wiring box cover 1
Terminal jumper 1
4-pin jumper 1
Wire tie 55
Cable holder 55
Power cord—CEE22 jump 2M 10A ROHS (ACDC2017) 2
Power cord—6 ft. C13/15 DELL ROHS compliant (ACDC2016) 2
Smoke detector cable 1
Primary Source
Secondary Source
Power Status
Dropout
Alarm 1
Dropout
Alarm 2
EM Lock &
Temperature Switch
Smoke
Detector
na4051a
HyperPod System Installation54
ACDC2015 Ceiling Panel Lock System, (no power supply)
Item Description Quantity
M5 x 8 Flat head Torx Screw 8
M4 x 8 Pan head Torx screw 24
M5 x 10 Flat head Torx screw 4
M4 serrated hex flange nut 8
135F (57C) temperature switch 24VDC 3A 4
Electromechanical lock spacer 4
Electromechanical lock assembly, 24V 50MA 4
Wiring box 4
Box-to-box wire assembly 4
na5222-56
55HyperPod System Installation
Rack Height Adapters
FS-AC-8001-U - Rack Height Adapter, 300mm
FS-AC-8002-U - Rack Height Adapter, 600mm
FS-AC-8003-U - Rack Height Adapter, 750mm
FS-AC-8004-U - Rack Height Adapter, 800mm
Item Description Quantity
Bracket for brush/filler panel 1
Panel, 1U, plastic, height filling, (length: 300, 600, 750, 800mm) 6
Brush, short, height filling, (length: 300, 600, 750, 800mm) 1
M6 x 16 Pan head T30 screw 4
M6 insert nut 4
10-32 x 5/16 Pan head Phillips screw 2
acs0038a
HyperPod System Installation56
Cantilever Support Arms
FS-AC-3001-B - Large Cantilever Support Arms
FS-AC-3003-B - Mini Cantilever Arms
Item Description Quantity
Cantilever Arm 2
M12 x 100 Hex head bolt 4
M12 Hex head nut 4
Item Description Quantity
Leveling pad 2
Mini Cantilever arm 2
M4 x 10 Hex socket bolt 4
M6 x 20 Hex head bolt 4
M6 Insert nut 4
acs0023a
acs0027a
57HyperPod System Installation
FS-AC-3002-B - Overhead Support Frame, 8 - 12ft
Item Description Quantity
Aluminum frame 1
M6 x 12 pan head T30 screw 17
M6 hammer head nut 17
acs0069a
HyperPod System Installation58
Power Raceway
FS-AC-4001-B - Power Raceway End Module
FS-AC-4002-B - Power Raceway Main Module
FS-AC-4003-B - 300mm Side Cover Pack
FS-AC-4004-B - 50/150mm Side Cover Pack
FS-AC-4005-B - Power Raceway Extension Module
Item Description Quantity
Side cover 300mm (FS-AC-4003-B)
Side cover 150mm (FS-AC-4004-B)
Side cover pack 50mm (FS-AC-4004-B)
4
2
2
Base tray (FS-AC-4002-B) 2
Extension module* (FS-AC-4005-B) 1
Rung of cable ladder (FS-AC-4002-B) 4
Main module (FS-AC-4002-B) 3
End module/end cap (FS-AC-4001-B) 1
M6 x 12 pan head T30 screw
(FS-AC-4005-B)
(FS-AC-4002-B) 13
29
M5 x 12 flat head screw 8
* Extension module is used with double HyperPod.
acs0028a
59HyperPod System Installation
Lighting kits
ACDC2018, ACDC2019
Item Description Quantity Item Description Quantity
Lighting control unit 1Hook and loop fastener, manual
switch 8
Motion sensor mounting bracket 2 Wood screw - #6 × 3/4 - Phillips 4
Motion sensor mounting bracket,
sliding door 2Wall anchor 4
M4 × 8mm TORX screw, thread
forming 6Wire assembly, 24 V power 1
M4 × 8 mm TORX screw 8 Wire tie cable holder 45
Motion sensor 2 Wire tie 45
Lighting control unit mounting bracket,
left 1LED light assembly module, 6W 6
Lighting control unit mounting bracket,
right 1 Power cord, 15A 250V, C13 to C14 1
M6 caged nut 42.5mm to DB9F cable, console
port 1
M6 x 16 Phillips screw 4 Light-to-light wire assembly 5
Cup washers 4Light-to-light wire assembly,
across aisle 1
Magnets, manual switch 8
Power Cord, 15A 125V, C13 to 5-
15P 1
Manual switch 2 Light-to-light connector, end-to-end 5
AC Line Inlet Group Control Motion
Sensor
Motion
Sensor Motion
Sensor
Motion
Sensor Power Status Console Port Time Setting LED Lighting Power Outlet
Manual
Switch Manual
Switch
na4052a
HyperPod System Installation60
FS-AC-6001-B - Lighting Bracket Kit
Item Description Quantity
Left hand rail 2
Extra rail 8
M6 x 16 Pan head T30 screw 29
Right hand rail 2
M4 x 12 Torx pan head screw 33
Channel cover 16
acs0073a
61HyperPod System Installation
Overhead Duct Riser
FS-RF-5001-B - Overhead Duct Riser, 8ft
FS-RF-5002-B - Overhead Duct Riser, 10ft
FS-RF-5003-B - Overhead Duct Riser, 12ft
Item Description Quantity Item Description Quantity
Roof Panel with diffuser
RS-RF-5001-B
RS-RF-5002-B
RS-RF-5003-B
4
5
6
Cap end 2
Main riser
RS-RF-5001-B
RS-RF-5002-B
RS-RF-5003-B
4
4
6
M6 x 12 pan head T30 screw
RS-RF-5001-B
RS-RF-5002-B
RS-RF-5003-B
145
181
216
Frame end duct riser
2
M5 Flanged serrated hex nut
RS-RF-5001-B
RS-RF-5002-B
RS-RF-5003-B
21
25
28
Side riser panel
RS-RF-5001-B
RS-RF-5002-B
RS-RF-5003-B
4
5
6
M6 x 12 flat head T30 screw 16
Pad raiser 8 Duct fixture bracket. 10
Removable duct riser cover (3 in.)
RS-RF-5001-B
RS-RF-5002-B
RS-RF-5003-B
8
10
12
Support bracket
RS-RF-5001-B
RS-RF-5002-B
RS-RF-5003-B
3
4
5
Removable duct riser cover (6 in.)
RS-RF-5001-B
RS-RF-5002-B
RS-RF-5003-B
16
20
24
acs0096a
HyperPod System Installation62
Crossover Tray
FS-AC-4006-B - Aisle Crossover Tray
Single Swing Door Assembly
FS-DR-3001-B - Swing Door
Item Description Quantity
Crossover tray 1
M6 x 12 flat head T30 screw 8
Item Description Quantity
Door 1
M6 x 16 pa n head screws 16
M6 Hammer head nut 8
Hinges 3
Door handle 1
acs0037a
acs0076a
63HyperPod System Installation
Installation of Optional Accessories
CAUTION
WORKING HEIGHT HAZARD
The working hei g ht for the assembly pro ce ss can exce e d 2. 3 me te rs (7. 5 fe et ). Th e use of
stepladders or scaffolding will be required during assembly.
Failure to follow these instructions can result in serious injury or equipment damag e.
acs0053a
HyperPod System Installation64
Transition Cabinets
T wo tra nsition cabinet s can be instal led at each end of the aisle. One transition cabinet is shown installed
on either side of the door frame in the illustration below.
CAUTION
LIFTING HAZARD
At least two people are required to install this enclosure. Use appropriate equipment to move
cabinets into position.
Failure to follow these instructio ns can result in serious injury or equipment damage.
NOTICE
Empty transition cabinets can weigh from 215 to 230 lbs. and much more if equipment has
been installed. Consider the weight of your cabinet to choose the appropriate method of
moving the transition cabinets.
acs0116a
65HyperPod System Installation
Access pane ls on the sides of the door frames should be removed prior to installing the transition
cabinet.
acs0113a
HyperPod System Installation66
Move the transition cabinet into position.
CAUTION
LIFTING HAZARD
Transition cabinets are very heavy, The use of mechanical lifting machinery such as a forklift is
recommended
Failure to follow these instructio ns can result in serious injury or equipment damage.
acs0114a
67HyperPod System Installation
The transition cabinet is attached to the door frame with three M6 x 12 pan head T30 screws.
Adjust the leveling feet until the transition cabinet is level and plumb.
acs0115a
acs0146a
HyperPod System Installation68
Crossover Tray
1. Install an M6 T30 screw to the hole on the inside panel of the end cap. Do not fasten the screw
tightly
2. Hang the crossover tray on the screw. Loosen the four screws inside the crossover tray but do not
remove them.
3. Slide out the brackets on the bottom of the crossover tray and secure each side to the telescoping
beams with four screws in each bracket.
4. Fasten the screws loosened in step 2.
5. Connect the gr ou n din g wire to the grou nd in g nu t be fo re usin g th e cro sso ve r tr ay.
NOTICE
The location of the telescoping beams will be a determining factor when installing the crossover
tray. The location of the holes at the center of the interior end cap panel start at 42U and
continue vertically up to 48U. In the illustrations for this example, the screw is located at the 42U
position
0054a
69HyperPod System Installation
Mini Cantilever Arms
The number of cantilever arms needed to support the power raceway will depend on the aisle length.
The mini cantilevers are installed equally
spaced along the telescoping beams
leaving from 205 to 355mm (8 - 14 inch es)
between the end of the first and last mini
cantilever an d th e do or fra me .
The leveling pads position the mini cantilever
arms on the small ends of the tele scop ing bea m
level with the mini cantilever arms installed on
the larger middle portion of the telescoping
beam.
Secure the mini cantilever arm and leveling pad
with two M6 x 20 Hex socket bolts.
acs0112a
205 ~ 355mm
acs0110a
Mini Cantilever
Door frame
acs0109a
Leveling Pad
HyperPod System Installation70
Install the insert nuts to the holes in the middle portion of
the telescoping beam where you have determined to
locate the mini cantilever arms.
Install the mini cantilever arms over the insert nuts on
the middle portion of the telescoping be am and secu re
with two M6 x 20 hex head bolts.
Use two M4 x 10 screws to adjust the leveling of the cantilever arm.
acs0109b
acs0109c
Two M4 x 10 screws
71HyperPod System Installation
Install the mini cantilevers equally along the telescoping beam.
acs0111a
HyperPod System Installation72
Power Raceway
Power Raceway Configuration options
The transition cabinet and mini cantilevers must be installed before the power raceway is installed.
Remove the top cover of the transition cabinet and insert the e nd module into the hole.
Secure the support bracket on the end modu le to the top of the transition cabinet. The support bracket
has slotted holes on the side attached to the end module. The end module can be leveled by loosening
the M5 nuts and adjusting the support bracket up or down.
acs0051a
acs0119a
73HyperPod System Installation
The end module can be secured to the cantilever arm by loosening the fasteners holding the clips in
place and sliding the clips toward the end module. The lip of the clip is slightly raised and will slide over
the edge of the end module. Tighten the clip fasteners once they are in position.
Insert the sliding base into the body module. Slide the base out far enough to reach the end module.
Place the body module on the mini cantilevers at the center of the pod aisle.
acs0120a
acs0117a
acs0121a
acs0123a
HyperPod System Installation74
Attach base to the end module with two M6, T30 screws.
Remove the two M6 T30 screws from the end of the body module and slide out the extension to reach
the end module.
Tighten the screws to secure the extension in its position.
acs0124a
acs0125a
acs0125b
75HyperPod System Installation
Loosen and then slide the clips on the mini cantilevers toward the power raceway and secure by
tightening the clip fasteners.
Attach the side covers with four Phillips head 10-32 self tapping screws. Torque 2-2.5 N-m.
acs0118b
acs0117b
Top View
HyperPod System Installation76
If more stability is required, install the additional cable rung on the sliding frame with two T30 M6 screws.
acs0130a
77HyperPod System Installation
Post Cantilevers and Suspension System
Possible Configurations for Post Cantilevers:
The square holes on the vertical posts are used for cantilever installation. The cantilevers can be
installed at the top of the vertical post , just above the top telesc op in g be am , or between the
telescoping beams .
acs0100a
acs0099a
acs0098a
HyperPod System Installation78
Standard configuration installation
Install one cantilever to each of the corner vertical posts as shown using two M12 x 100 hex head bolts
and M12 nuts.
acs0097a
79HyperPod System Installation
Using appropriate lifting equipment and ladders, install the over head support frame.
CAUTION
LIFTING HAZARD
At least two people are required to install this enclosure. Some parts may be heavy and/or
excessive in size. For items weighing more than 25 lbs (12 kg), use more than one person.
Failure to follow these instruc tions can result in serious injury or equipment damage.
CAUTION
WORKING HEIGHT HAZARD
The working hei g ht for the assembly pro ce ss can exce e d 2. 3 me te rs (7. 5 fe et ). Th e use of
stepladders or scaffolding will be required during assembly.
Failure to follow these instructions can result in serious injury or equipment damag e.
acs0102a
HyperPod System Installation80
Loosen the two screws on the support frame and slide the ends out to reach the desired length.
Secure the support frame to the cantilevers with M6 x 12 pan head T30 screws and M6 nuts .
Tighten the screws to secure the support frame ends.
acs0108a
acs0108b
TIGHTEN
LOOSEN
81HyperPod System Installation
Dropped Roof
• Make sure the hinge flaps are in the locked position
• Attach the rail sections together on the ground first, then lift into place.
NOTE: To prevent damage or warping do not exceed a length of 3600 mm for any pre-asse mbled
section.
The bracket for the support assembly is attached to the top o f the tele scoping be am with insert nuts and
M6 x 16 pan head screws. Attach th e ceiling support assembly to the bracket with four M6 x 10 pan head
screws.
NOTICE
If a rack door is open when the dropout ceiling system activates, ceiling panels may be
blocked by the rack door and not drop completely.
acs0080a
HyperPod System Installation82
a. Install connectors to two sections of ceiling support assembly to connect them together.
b. Secure with the baying bracket and two M4 x 8 pan head screws.
a
b
ab
acs0081a
83HyperPod System Installation
Install the ceiling panels
IMPORTANT: Before proceeding, ensure that the hinge flaps are locked in place before installing the
ceiling panels.
Install the ceiling panels:
1. Remove the protective plastic.
2. Slide one edge into one of the mounting rails.
3. Push the p anel in and co mpress the springs a llowing room to in sert the opposite end of the panel
in the mounting rail on th e op po sit e ro w.
4. Release the panel. The spring retainers will automatically center the panels within the aisle.
UNLOCK
LOCK
acs0084a
HyperPod System Installation84
Solid Roof Filler Panel for Drop Roof
Solid roof panels are used to fill in any space betw ee n the dr op ro of panels and th e en d of the fr am e .
Use the 50mm solid roof p anel for the dr op roof first. Att ach this p anel to the drop roof panel with th e pan
head screws. Attach the panel to the telescoping beam with the hex head screws.
Continue to add more 50mm or 100mm solid roof panels until all the space between the last drop roof
panel and the end of the aisle is covered.
acs0138a
85HyperPod System Installation
Ceiling Panel Dropout Control System
IMPORTANT: This system is designed to work with standard respo nse sprinklers only.
acs0088a
HyperPod System Installation86
System Diagram
Item Description Item Description
Dropout power supply control box Temperature switch
Power cord Wiring box
Alarm beacon Box-to-box wire harness
Field supplied CAT-5 cable Box-to-box wire harness, acro ss aisle
4-pin jumper (if no smoke detector is in use)
Smoke detector cable (if smoke detector is in use)
Terminal jumper
Wire assembly - power supply to wiring box Wiring box cover
Electromagnetic lock—up to 30 per control box
Dropout
Alarm 1
Dropout
Alarm 2
EM Lock &
Temperature Switch
Smoke
Detector
Primary Source
Secondary Source
Power Status
TO SMOKE
DETECTOR/
AUXILLARY
SENSOR
87HyperPod System Installation
Power Supply Component Identification
Power supply installation procedure
1. Attach the mounting brackets to the sides of the power supply.
2. Install the power supply onto the mounting rails of the enclosure using four caged nuts, cup
washers, and M6 × 16 screws.
Item Description Item Description
AC line, primary/secondary Electromagnetic lock temp. switch connectio n
Power status indicator light Dropout alarm 2
Smoke detecto r conne ctio n Dropout alarm 1
Dropout
Alarm 1
Dropout
Alarm 2
EM Lock &
Temperature Switch
Smoke
Detector
Primary Source
Secondary Source
Power Status
na4070a
Primary Source
Secondary Source
Power Status
Dropout
Alarm 1
Dropout
Alarm 2
EM Lock &
Temperature Switch
Smoke
Detector
na4059a
Primary Source
Secondary Source
Power Status
Dropout
Alarm 1
Dropout
Alarm 2
EM Lock &
Temperature Switch
Smoke
Detector
na4060a
HyperPod System Installation88
Electromagnetic locks
Attach the electromechanical lock onto the ceiling panel support rails.
1. Remove the two large hole plugs from the top of the ceiling panel supports.
2. Disconnect the electromechanical lock from the printed circuit board assembly.
3. Guide the wire connector from electromechanical lock through the hole in the top of the ceiling
panel support.
4. Install the top half of the electromechanical lock to the top of the ceiling panel support rail with
two M5 × 8 screws each. Place the printed circuit board assembly on top of the ceiling panel
support rail and reconnect to the electromechanical lock.
5. Install the lower half of the electromechanical lock and spacer to the ceiling panel support rail
hinged flap using one M6 × 10 screw each.
na4084a
M5 × 10
TORX
M5 × 8
SPACER
89HyperPod System Installation
Temperature switches
Using two M4 nuts each, install the temperature switches to the ceiling panel support rail hinged flap.
na5222-83a
M4 NUT
TEMPERATURE
SWITCH
HyperPod System Installation90
Electrical boxes and cable routing
1. Make the connection to the electromagnetic locks and temperature switches.
IMPORTANT: Position wires so they do not interfere with the closing of the hinge flap.
2. Install the wire boxes to the top of the ceiling panel mounting rails using four M4 × 8 screws each.
3. Connect the wiring boxes togeth er with box-to-box wire assemblies and the cross-aisle wiring
assembly.
acs0086a
acs0087a
91HyperPod System Installation
Alarm beacon installation
1. Using two M6 × 12 and cha nn e l nuts each, in stall two alarm be acons per power sup p ly con tr ol
box positioning them at opposite corners of the aisle.
NOTE: For clarity electrical boxes and wires are not shown.
2. Connect the alarm beacons to the power supply control box using field supplied CAT-5 ca ble .
acs0088b
M6 × 12 SCREW
AND CHANNEL
NUT
acs0088c
FIELD
SUPPLIED CAT-
5 CABLE
HyperPod System Installation92
Smoke detector installation
Connect the 4-pin jumper to the Smoke Sensor connector if an external smoke detector is not being
used.
na5222-135
Power Status
Dropout
Alarm 1
Dropout
Alarm 2
EM Lock &
Temperature Switch
Smoke
Detector
4-PIN JUMPER
93HyperPod System Installation
If an external smoke detector is being used:
1. Strip the field-supplied wire to be used to connect to the building smoke detector. Leave a
minimum of 15 mm of exposed wire.
2. Insert the wire into the open end of the smoke detector cable. Make sure the button on th e
connection end is in the open position.
NOTE: Field-supplied wire need s to be shielded 20 A WG or network cable that is grounded at th e
customer end connection point. Maximum routing d istance for the wir e is 76 m (250 ft.). For best
performance, avoid interference from high-voltage cables and devices such as a UPS or PDU.
3. Use pliers to close the button and terminate the wires.
4. Connect the smoke detector cable to the Smoke Sensor connector.
na5222-139
FIELD-SUPPLIED WIRE TO
EXTERNAL SMOKE
DETECTOR/AUXILLARY
SENSOR
SMOKE DETECTOR
CABLE
BUTTON
na5222-140
na5222-141
Power Status
Dropout
Alarm 1
Dropout
Alarm 2
EM Lock &
Temperature Switch
Smoke
Detector
TO NORMALLY CLOSED
CONTACT OF SMOKE
DETECTOR
(24VDC, 200mA)
SMOKE DETECTOR/AUXILLARY
SENSOR CABLE
HyperPod System Installation94
Neatly bundle all cabling using tie wraps and cable holders.
Maintenance steps for dropout ceiling system:
1. Lock hinge flaps using mecha nic al lock s.
2. Turn OFF or remove power to the electromechanical locks.
3. Perform necessary maintenance.
4. Turn ON or provide power to the electromechanical locks.
5. Push each hing e flap upwards so that the lo wer half of the electroma gnetic lock engages with the
upper half. A clicking sound will be heard when fully engaged.
6. Unlock the mechanical lock on hinge flaps.
acs0131a
95HyperPod System Installation
Troubleshooting diagram
Turn On Power Supply
Control Box
LED On?
EM Lock
Work?
Yes
Pull Out Short Circuit from Smoke
Detection On Control Box
Alarm
Work?
EM Lock
Drop Out?
Finish
Yes
Yes
Power Supply
Type?
Control Box
is Fail
Replace Control
Box
Wireharness
Check
Wireharness
Connector
No Yes
No Yes
No
Check Power
Supply
No
Wireharness
Connection?
Wireharness Connector
Alarm
and/Or Control Box failed
Replace Alarm and/or
Control Box
Control Box is Fail
Replace Control Box
No
No Yes
No
Yes
Control Box is fail
Replace Control
Box
Yes
Check EM Lock
Spacer
Add or adjust
Spacer
No
Wait 10S
HyperPod System Installation96
Overhead Duct Mounting Riser Roof
acs0093a
97HyperPod System Installation
Riser Assembly
NOTE: If the lower telescoping beams are installed higher than 45U, the du ct riser assembly is not
required.
Install the raising p ads with M6 x 12 flat head T 30 screws on the sm all ends of the telescoping beams
to level them with the main section of the telescoping beam.
Assemble the riser side p anels an d end p a nels with the M 6 x 12 p an he ad T30 screws and attach the
assembly to the telescoping beams with M6 x 12 pan head T30 screws.
Install the roof panel with diffuser with four M6 x 12 pan head T30 screws per panel to the top of the
riser panels.
NOTE: If the riser panels are not used, install the roof panels with diffusers to the telescoping beams.
acs0089a
HyperPod System Installation98
Attach th e duct suppor t br acket s to the thread ed posts on the roo f pane ls with dif fusers with fo ur M5 hex
nuts for each bracket. In stall the end caps to the first and last roof panel with four M5 hex nuts.
Duct riser covers: The side duct riser covers are first installed on either side of the duct riser support
brackets.
Top covers are installed next to cover the top of the support bracket and overlap the side covers.
Opening sizes can be adjusted by installing different size top covers.
acs0090a
acs0091a
99HyperPod System Installation
Install the side duct riser covers to the sides of the duct riser support brackets with four M6 x 12 pan
head T30 screws per cover.
Install the top duct riser covers to either side of the top of the duct r iser support brackets with four M6 x
12 pan head T30 screws per cover. The lip of the top cover will overlap the edge of the side cover as
shown in the illustration.
Install different size top covers to adjust the opening size.
acs0139a
acs0140a
HyperPod System Installation100
The duct fixture brackets are used to secure the Customer Supplied duct. The brackets have slotted
holes to allow for width adjustment to accommodate some range in duct width. There are holes in the
bracket’s sides and top to allow options for securing the duct to the brac ket. In stall the duct fixt ur e
brackets to the top of the support br ackets with the M6 x 12 pan head T30 screws
acs0092a
101HyperPod System Installation
Lighting Kit
Lighting control un it com p one nt iden tific at ion
Install the mounting brackets onto the lighting control unit.
WARNING
ELECTRIC SHOCK HAZARD
Do not use an extension cord with this product.
Failure to follow these instructions ca n result in death, serious injury, or
equipment damage.
Item Description Item Description
AC line inlet Time setting
Control group Console port
Motion sensor input (4) Power status
LED light power outlet Manual switch input (2)
AC Line Inlet Group Control Motion
Sensor
Motion
Sensor Motion
Sensor
Motion
Sensor Power Status Console Port Time Setting LED Lighting Power Outlet
Manual
Switch Manual
Switch
na4062a
AC Line Inlet Group Control Motion
Sensor Motion
Sensor Motion
Sensor
Motion
Sensor Motion
Sensor Motion
Sensor
Power Status Console Port Time Setting LED Lighting Power Outlet
na4056a
M4 × 8MM
HyperPod System Installation102
Lighting Control Unit Installation Options. The lighting control unit can be installed in a rack or in
the crossover tray accessory if you have that option.
To install the lighting control to the mounting rails of th e enclosure, use four caged nuts, cup washers,
and M6 × 16 screws.:
To install the lighting control inside the crossover tray, remove the cover plate on the crossover tray and
attach the lighting control mounting brackets with four M6 × 16 screws.
AC Line Inlet Group Control Motion
Sensor Motion
Sensor Motion
Sensor
Motion
Sensor Motion
Sensor Motion
Sensor
Power Status Console Port Time Setting LED Lighting Power Outlet
acs0052a
Primary Source
Secondary Source
Power Status
Dropout
Alarm 1
Dropout
Alarm 2
EM Lock &
Temperature Switch
Smoke
Detector
acs0103a
103HyperPod System Installation
The lighting brackets consist of long and short pieces and mounting hardware. One of the long brackets
is for the left and the other long bracket is for the right. Use two 4 foot long brackets (one left and one
right) for an eight foot long aisle. If your aisle is longer, add short brackets to reach the end of your aisle.
Connect the lighting brackets to the telescoping beam on both sides of the aisle.
Route the lighting cable through the crossover tray at the end of the aisle and across to the telescoping
beam on the other side of the aisle. Continue the installation of the lights on this side of the aisle.
NOTE: A maximum of twelve lights can be installed per lighting control unit.
Arrange LED lights evenly on each side of the row. Install channel covers to fill in space between each
light.
NOTE: The provided cable only supports a maximum length of two channel co vers.
acs0073b
Primary Source
Secondary Source
Power Status
Dropout
Alarm 1
Dropout
Alarm 2
EM Lock &
Temperature Switch
Smoke
Detector
acs0074a
HyperPod System Installation104
Starting on the right side and working to the lef t, install the LED lights alternating with channel covers
(when appropriate). Place any wires used in the upp er and lower channels of th e extrusion.
LED lights can be connected together as shown.
Locate the wire covers. Install the wire covers, filling in the gaps on either side of the LED lights.
NOTE: A maximum of twelve light s can be installed per lighting control unit.
Arrange LED lights evenly on each side of the row. Install channel covers to fill in space between each
light. Start on one end and work down one side to the other end. Install the LED lights alternating with
channel covers (when appropriate). Place any wires used in the uppe r and lower channels of the
extrusion.
NOTE: The provided cable only supports a maximum length of two channel covers.
CAUTION
WIRE PINCH HAZARD
Do not use the center channel to route wire. This is reserved for the lighting and wire
cover fasteners.
Failure to follow these instructions can result in equipment damag e .
acs0104a
na4133a
LED LIGHTS
LIGHT-TO-LIGHT
WIRE ASSEMBLY
LIGHT-TO-LIGHT
CONNECTOR, END-
TO-END
105HyperPod System Installation
Install the motion sensor to the inside end cap panel, at the center of the doorway.
The bracket is attached to the motion sensor with two M4 x 8 Torx screws.
The bracket with motion sensor is inst alled to the end ca p with two M4 x 8 Torx pan head, thread forming
screws.
AC Line Inlet
In
Out
Group Control Motion
Sensor
Motion
Sensor Motion
Sensor
Motion
Sensor Power Status Console PortTime Setting LED Lighting Power Outlet
Manual
Switch Manual
Switch
acs0085a
HyperPod System Installation106
Lighting System Setup and Operation
Motion detection . One lighting control unit can supp or t fou r mot ion sens or s. If any of the sensors
detect movement, the lighting control unit will turn on its LED lighting bank.
NOTE: The motion sensors range, or sensitivity, cannot be adjusted
Time setting. The time setting control is used to control the length of time the LED lighting bank will be
ON. If the motion sensor is triggered during the ON cycle, the timer will be rest arted. The LED lights can
be turned OFF using the manual switch.
Manual switch. Pressing a manual switch will turnoff the lights in its group, and the motion sensor
function becomes inactive for 10 seconds. After 10 seconds, the motion sensor function will once again
become active and take over the control.
Power status indicator. The power status indicator illuminates when power is supplied to the unit and
it is functioning normally.
Lighting Kit Schematic overview.
Time Setting 0 1 2 3 4 5 6 7 8 9 A B C D E F
LED ON delay (minutes) 1 5 10 15202530354045505560657075
AC Line Inlet Group Control Motion
Sensor
Motion
Sensor Motion
Sensor
Motion
Sensor Power Status Console Port Time Setting LED Lighting Power Outlet
Manual
Switch Manual
Switch
na4063a
MOTION SENSOR
LIGHTING CONTROL
UNIT
MANUAL
SWITCH
AC POWER SUPPLY
LED LIGHTS
MAXIMUM OF 12 PER
CONTROLLER
GROUP CONTROL
FIELD SUPPLIED WIRING
107HyperPod System Installation
A maximum of five controllers can be connected together via the Group Control connection ports.
The manual switch ca n be located insid e or out side of the cont ainment a rea and should be att ached to a
surface using one of the three methods shown below.
Fastener method:
Magnet method:
AC Line Inlet Group Control Motion
Sensor
Motion
Sensor Motion
Sensor
Motion
Sensor Power Status Console Port Time Setting LED Lighting Power Outlet
Manual
Switch Manual
Switch
AC Line Inlet Group Control Motion
Sensor
Motion
Sensor Motion
Sensor
Motion
Sensor Power Status Console Port Time Setting LED Lighting Power Outlet
Manual
Switch Manual
Switch
na4170a
AC Line Inlet Group Control Motion
Sensor
Motion
Sensor Motion
Sensor
Motion
Sensor Power Status Console Port Time Setting LED Lighting Power Outlet
Manual
Switch Manual
Switch
AC Line Inlet Group Control Motion
Sensor
Motion
Sensor Motion
Sensor
Motion
Sensor Power Status Console Port Time Setting LED Lighting Power Outlet
Manual
Switch Manual
Switch
AC Line Inlet Group Control Motion
Sensor
Motion
Sensor Motion
Sensor
Motion
Sensor Power Status Console Port Time Setting LED Lighting Power Outlet
Manual
Switch Manual
Switch
FIELD SUPPLIED WIRING
55.56 mm
(2.1875 in.)
na4055a
#6 × 3/4 in.
SCREW
WALL
ANCHOR
TO CONTROL
UNIT
na4061a
TO
CONTROL
UNIT
HyperPod System Installation108
Hook-and-lo o p me th od :
na4056a
TO
CONTROL
UNIT
109HyperPod System Installation
Rack Height Adapter
FS-AC-8001-U
FS-AC-8002-U
FS-AC-8003-U
FS-AC-8004-U
Add rack height adapter brush panels to the bottom of the telescoping beam. Attach the height adapter
bracket to the small ends of the telescoping beam with the 10-32 x 5/16 Pan head Phillips screws. To
attach the height adapter bracket to the middle portion of the telescoping beam, first insert M6 insert nuts
into the square holes, then use the provided M6 x 16 Pan head T30 screws to install the bracket.
acs0067a
acs0137a
HyperPod System Installation110
Add additional height adap ter brushes by sliding the t op edge of the height adapter yo u are adding to the
bottom of the previous height adapter until the area between the top of th e ra ck an d the te lesc op in g
beam is completely enclosed.
acs0038b
acs0067b
111HyperPod System Installation
Single Swing Door
Insert hammer head nuts into the outside channel of the door.
Insert two M6 x 16 pan head screws through the door handle
and into the hammer head nuts and tighten. Allow the hammer
head nuts to rotate 90 degrees in the channel while tightening
the screws.
acs0127a
acs0095a
HyperPod System Installation112
Install hinges to the door at the top, bottom and middle of the door. Match up the hinge location with the
corresponding holes in the door frame cover.
Slide two hammer head nuts into the door channel opposite the door handle.
Insert two M6 x 16 pan head screws through the hinge and into the hammer head nuts. Tighten the
screws into the nut s allowing the nuts to rotate 90 degrees in the channel.
Attach the other side of the hinge with M6 x 16 pan head screws to the corresponding holes with weld
nuts in the door frame cover.
acs0132a
Worldwide Customer Support
Customer support for this product is available at www.schneider-electric.com.
5/2017990-5862-001
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owned by Schneider Electric Industries, S.A.S. or its affiliated companies.