Table of Contents
- Important Safety Information
- Specifications
- UPS Product Overview
- Prepare for Installation
- Connect the UPS Power Cables
- Install Backfeed Protection
- Connect the UPS Signal Cables
- Install Battery Solution
- Battery Cabinet Product Overview
- Install a Galaxy 300 Battery Cabinet (G3HTBAT1, G3HTBAT2, and G3HTBAT3)
- Prepare Galaxy 300 Battery Cabinet (1300 mm) for Cables
- Connect Battery Cables from UPS to the Galaxy 300 Battery Cabinet (1300 mm)
- Connect External Battery Temperature (ATIZ) and External Battery Breaker Signal between the UPS and the Galaxy 300 Battery Cabinet (1300 mm)
- Connect Battery and Signal Cables from the Battery Cabinet (G3HTBAT1) to a Running UPS
- Install a Battery Cabinet (SYPBV96K160HB, G55TBATL10B, and G55TBAT2L7C)
- Connect the Deep Discharge Signal Cables Between the Battery Cabinet and the UPS
- Checklist after Installation
APC G3H30KHT6BX710 User Manual
Displayed below is the user manual for G3H30KHT6BX710 by APC which is a product in the Uninterruptible Power Supplies (UPSs) category. This manual has pages.
Related Manuals
Galaxy 300
10–40 kVA
Installation
Emergency Lighting
11/2015
www.schneider-electric.com
Legal Information
The Schneider Electric brand and any registered trademarks of Schneider Electric
Industries SAS referred to in this guide are the sole property of Schneider Electric
SA and its subsidiaries. They may not be used for any purpose without the owner's
permission, given in writing. This guide and its content are protected, within the
meaning of the French intellectual property code (Code de la propriété
intellectuelle français, referred to hereafter as "the Code"), under the laws of
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agree not to reproduce, other than for your own personal, noncommercial use as
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any right or license for the personal and noncommercial use of the guide or its
content, except for a non-exclusive license to consult it on an "as is" basis, at your
own risk. All other rights are reserved.
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
As standards, specifications, and designs change from time to time, please ask for
confirmation of the information given in this publication.
10–40 kVA
Table of Contents
Important Safety Information.....................................................................5
Safety Precautions .....................................................................................6
Electrical Safety....................................................................................8
Battery Safety.......................................................................................9
Specifications ............................................................................................ 11
AC Input Specifications ............................................................................. 11
3:3 and 3:1 UPS ................................................................................. 11
AC Output Specifications ..........................................................................12
3:3 UPS .............................................................................................12
3:1 UPS .............................................................................................12
Battery Specifications ...............................................................................13
Galaxy 300 Heat Dissipation .....................................................................13
3:3 UPS .............................................................................................13
3:1 UPS .............................................................................................13
Recommended Cable Sizes ......................................................................14
Overcurrent Protection..............................................................................14
Recommended Upstream Protection ....................................................14
Recommended Downstream Protection................................................15
Torque Specifications................................................................................15
UPS Product Overview ............................................................................16
Prepare for Installation.............................................................................24
Floor Anchoring........................................................................................24
Method 1: Unlimited Space Available....................................................24
Method 2: Limited Space Available.......................................................24
Prepare UPS for Cables............................................................................26
Connect the UPS Power Cables ............................................................27
Install Backfeed Protection......................................................................30
Install External Backfeed Protection ........................................................... 30
Connect the UPS Signal Cables.............................................................32
Connect the Signal Cables to the UPS .......................................................32
Connect the EPO Cable to the UPS ...........................................................34
Connect the Optional Signal Cables...........................................................36
Install Battery Solution .............................................................................37
Battery Cabinet Product Overview .............................................................38
Battery Cabinet (G3HTBAT1)...............................................................38
Battery Cabinet (SYPBV96K160HB, G55TBATL10B and
G55TBAT2L7C) ..................................................................................38
Battery Cabinet Clearance...................................................................40
Install a Galaxy 300 Battery Cabinet (G3HTBAT1, G3HTBAT2, and
G3HTBAT3) .............................................................................................41
Prepare Galaxy 300 Battery Cabinet (1300 mm) for Cables....................41
Connect Battery Cables from UPS to the Galaxy 300 Battery Cabinet
(1300 mm)..........................................................................................44
Connect External Battery Temperature (ATIZ) and External Battery
Breaker Signal between the UPS and the Galaxy 300 Battery Cabinet
(1300 mm)..........................................................................................44
990–9866–001 3
10–40 kVA
Connect Battery and Signal Cables from the Battery Cabinet
(G3HTBAT1) to a Running UPS ...........................................................46
Install a Battery Cabinet (SYPBV96K160HB, G55TBATL10B, and
G55TBAT2L7C)........................................................................................49
Remove Battery Protection on Batteries ...............................................49
Connect Battery Cables from the UPS to the Battery Cabinet
(SYPBV96K160HB, G55TBATL10B, or G55TBAT2L7C) ........................49
Connect Signal Cables Between the UPS and the Battery Cabinet
(SYPBV96K160HB, G55TBATL10B and G55TBAT2L7C) ......................50
Connect the Deep Discharge Signal Cables Between the Battery Cabinet
and the UPS.............................................................................................52
Checklist after Installation........................................................................53
4 990–9866–001
Important Safety Information 10–40 kVA
Important Safety Information
Read these instructions carefully and look at the equipment to become familiar with
it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a “Danger” or “Warning” safety
message indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages with this symbol
to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990–9866–001 5
10–40 kVA Important Safety Information
Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the Installation Manual before installing or working on this
UPS system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed
by Schneider Electric if these requirements are not respected.
• After the UPS system has been electrically wired, do not start up the system.
Startup must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS System must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection against
overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
6 990–9866–001
Important Safety Information 10–40 kVA
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Install the UPS system in a temperature controlled indoor environment free of
conductive contaminants and humidity.
• Install the UPS system on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant
heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the Installation Manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
WARNING
HAZARD OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
product’s ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
990–9866–001 7
10–40 kVA Important Safety Information
WARNING
HAZARD OF EQUIPMENT DAMAGE
Do not connect the UPS output to regenerative load systems including
photovoltaic systems and speed drives.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
Electrical Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
• The UPS system must be installed in a room with restricted access (qualified
personnel only).
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Turn off all power supplying the UPS system before working on or inside the
equipment.
• Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the utility/mains supply. Before
installing or servicing the UPS system, ensure that the units are OFF and that
utility/mains and batteries are disconnected. Wait five minutes before
opening the UPS to allow the capacitors to discharge.
• A disconnection device (e.g. disconnection circuit breaker or switch) must be
installed to enable isolation of the system from upstream power sources in
accordance with local regulations. This disconnection device must be easily
accessible and visible.
• The UPS must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1 or UL1778 4th Edition – depending on
which of the two standards apply to your local area) must be installed to prevent
hazardous voltage or energy at the input terminals of the isolation device. The
device must open within 15 seconds after the upstream power supply fails and
must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
the equipment or is connected to an IT power distribution system, a label must be
fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):
8 990–9866–001
Important Safety Information 10–40 kVA
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective earth.
Failure to follow these instructions will result in death or serious injury.
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
990–9866–001 9
10–40 kVA Important Safety Information
CAUTION
RISK OF EQUIPMENT DAMAGE
• Wait until the system is ready to be powered up before installing batteries in
the system. The time duration from battery installation until the UPS system
is powered up must not exceed 72 hours or 3 days.
• Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period, we
recommend that you energize the UPS system for a period of 24 hours at
least once every month. This charges the batteries, thus avoiding irreversible
damage.
Failure to follow these instructions can result in injury or equipment
damage.
10 990–9866–001
Specifications 10–40 kVA
Specifications
AC Input Specifications
3:3 and 3:1 UPS
10 kVA 15 kVA 20 kVA
Voltage 380 400 415 380 400 415 380 400 415
Connection type 3PH + N + PE
Input frequency (Hz) 45–65
THDI < 9% at full load
Nom. input current (A)113 12.5 12 20 19 18 26 25 24
Max. input current (A)215.5 15 14.5 22.5 21.5 20.5 29 28 27
Input current limitation (A)317.5 17 16 25 24 22.5 32 31 30
Input power factor correction > 0.97 at load > 50%
30 kVA 40 kVA4
Voltage 380 400 415 380 400 415
Connection type 3PH + N + PE
Input frequency (Hz) 45–65
THDI < 9% at full load
Nom. input current (A)139.5 38 36 53 50 48
Max. input current (A)242 40.5 38.5 56 53 51
Input current limitation (A)347 45 42.5 61 59 56
Input power factor correction > 0.97 at load > 50%
990–9866–001 11
1. Input current based on rated load and batteries fully charged.
2. Input current based on full battery recharge, nominal voltage, and rated load.
3. Current limitation through electronic current limiting is based on full battery recharge and -15% input voltage.
4. Only available in 3:3 versions.
10–40 kVA Specifications
AC Output Specifications
3:3 UPS: 380, 400, 415 V (400 V 50 Hz is standard but 60 Hz is also possible).
Operation at 415 V/60 Hz is not allowed. For all other voltages or voltage
combinations, voltage-matching transformers are required.
3:1 UPS: 220, 230, 240 V (230 V is standard).
The operating voltage is set via the personalization procedures. The setting may
result in an overload if the output voltage is +3% and the current is at its rated level.
NOTE: In battery operation overload is not supported.
3:3 UPS
10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Voltage (V) 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415
Connection type 3PH + N + PE
Output overload
capacity
<125% for 2 minutes
<150% for 10 seconds
Voltage tolerance ±2%
Nom. output
current (A)
15 14.5 14 23 22 21 30 29 27 45 43 41.5 60 58 55
Output frequency
(Hz)(sync to
mains)
50/60
Slew rate (Hz/s) Default: 2 Hz/s. Can be configured as 1 Hz/s.
THDU < 3.0% linear loads
< 5.0%. 100% unbalanced 100% non-linear loads
Output power
factor
From 0.5 leading to 0.5 lagging.
Dynamic load
response
±5%
Output voltage
regulation
±2%
3:1 UPS
10 kVA 15 kVA 20 kVA 30 kVA
Voltage (V) 220 230 240 220 230 240 220 230 240 220 230 240
Output overload capacity <125% for 2 minutes
<150% for 10 seconds
Connection type 1PH + N + PE
Voltage tolerance ±2%
Nom. output current (A) 45 43 42 68 65 62 90 87 83 136 130 125
Output frequency (Hz) (sync to mains) 50/60
Slew rate (Hz/Sec) Default: 2 Hz/s. Can be configured as 1 Hz/s.
THDU < 3.0% linear loads
< 5.0%. 100% non-linear loads
Output power factor From 0.5 leading to 0.5 lagging.
Dynamic load response ±5%
Output voltage regulation ±2%
12 990–9866–001
Specifications 10–40 kVA
Battery Specifications
10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Type VRLA (Valve-Regulated Lead Acid) Battery
Nom. voltage (16
blocks/15 blocks)
(VDC)
± 192 / ±180
Float voltage (16
blocks/15 blocks)
(VDC)
± 218 / ±204
End of discharge
voltage (VDC) at
100% load
± 158 / ±148
Max. charging
power for UPS with
CLA charger (may
drop to lower values
at low AC input)5
3052 W 3052 W 3052 W 6104 W 6104 W
Typical recharge
time
CLA: (for external battery configuration)
24 hours - to 90% ±5% capacity after full discharge at min. Config.
Nom. voltage (V) 12 V/block
End voltage (V) 9.9 V/block (varies from 11.4 V to 9.9 V corresponding to load percentage from low to high)
INom discharge6(A)
(15 blocks)
25 37 50 74 99
IMax discharge7(A)
(15 blocks)
30 45 60 90 120
Galaxy 300 Heat Dissipation
3:3 UPS
Heat dissipation810 kVA 15 kVA 20 kVA
Load (%) 100 75 50 100 75 50 100 75 50
Heat dissipation (Watt) 656 514 420 937 712 514 1260 937 656
Heat dissipation830 kVA 40 kVA
Load (%) 100 75 50 100 75 50
Heat dissipation (Watt) 1804 1313 945 2479 1804 1195
3:1 UPS
Heat dissipation810 kVA 15 kVA
Load (%) 100 75 50 100 75 50
Heat dissipation (Watt) 707 577 463 1045 786 577
Heat dissipation820 kVA 30 kVA
Load (%) 100 75 50 100 75 50
Heat dissipation (Watt) 1212 888 612 1876 1417 1029
990–9866–001 13
5. UPS with CLA charger is to be used with external batteries ONLY.
6. Nominal battery discharge current based on rated load and nominal battery voltage.
7. Maximum battery discharge current based on rated load at the end of the discharge.
8. Batteries fully charged.
10–40 kVA Specifications
Recommended Cable Sizes
All wiring must comply with all applicable national and/or electrical codes. The
below specifications are recommendations only.
AC cable sizes are determined for:
- the TNS or IT system for copper, single-core cables, type U1000 R02V, 100 m
long with a line voltage drop <3%, installed on perforated cable trays, XLPE-type
insulation, single-layer trefoil formation, THDI between 15% and 33%, 35° C at 400
V, grouped in four touching cables.
Battery cable sizes are determined for:
- copper, single-core cables, type U1000 R02V, maximum length 25 m with a line
voltage drop <1%.
3:3 UPS 10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
min max min max min max min max min max
Mains input (mm2) 10 35 10 35 10 35 16 35 25 35
AC output (mm2) 10 35 10 35 10 35 16 35 25 35
Battery input (mm2) 70° C 10 35 10 35 16 35 25 35 35 35
3:1 UPS 10 kVA 15 kVA 20 kVA 30 kVA
min max min max min max min max
Mains input (mm2) 16 35 25 35 35 90 70 90
AC output (mm2) 16 35 25 35 35 90 70 90
Battery input (mm2) 70° C 10 35 10 35 16 35 25 35
Overcurrent Protection
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The recommended minimum residual current protection is 3A, provided the
conditions defined in IEC60364-4-41 are respected.
Failure to follow these instructions will result in death or serious injury.
NOTE: These protection systems ensure protection on all of the output circuits
connected to the unit. If the recommended downstream protection is not installed,
the result may be breaks in the supply of power longer than 20 milliseconds on all
the other output circuits.
NOTE: When the bypass source is within tolerance, the load is instantaneously
transferred to the bypass input and the upstream and downstream protection
devices ensures system protection.
NOTE: The short-circuit current of the installation must be less than the maximum
current of the downstream circuit breaker.
Recommended Upstream Protection
3:3 UPS 10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
CB on input C65H-D-4P-63A/C60H-D-4P-63A C120H-D-4P-80A C120H-D-4P-125A
3:1 UPS 10 kVA 15 kVA 20 kVA 30 kVA
CB on input C65H-D-4P-63A/
C60H-D-4P-63A
C120H-D-4P-125A NSX250F TM200D
4P
NSX250F TM250D
4P
14 990–9866–001
Specifications 10–40 kVA
Recommended Downstream Protection
NOTE: The circuit breakers C65 and C60 are the same but applicable in different
regions. The C65 series must be used in China and the C60 series must be used in
all other countries.
3:3 UPS 10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Downstream CB C65N-B–4P-10A/C60N-B-4P-10A
C65N-B-4P-10A/C60N-C-4P-6A
C65N-B-4P-16A/
C60N-B-4P-16A
C65N-C-4P-10A/
C60N-C-4P-10A
C65N-B-4P-20A/
C60N-B-4P-20A
C65N-C-4P-10A/
C60N-C-4P-10A
3:1 UPS 10 kVA 15 kVA 20 kVA 30 kVA
Downstream CB C65N-B-2P-25A/C60N-B-2P-25A
C65N-C-2P-10A/C60N-C-2P-10A
C65N-B-2P-32A/
C60N-B-2P-32A
C65N-C-2P-16A/
C60N-C-2P-16A
C65N-B-2P-50A/
C60N-B-2P-50A
C65N-C-2P-25A/
C60N-C-2P-25A
Torque Specifications
Bolt size Torque
M3 1 Nm
M4 1.2 Nm – 2 Nm
M5 3.5 Nm – 4.5 Nm
M6 4.5 Nm – 6 Nm
For batteries: Use the torque recommended by Schneider Electric or by the third party battery
vendor.
990–9866–001 15
10–40 kVA UPS Product Overview
UPS Product Overview
Emergency Lighting Model List
3:1 Input: Output Configuration with 60 Minutes Runtime
kVA kW Single PTO SKU Description
10 6.6 G3H10K3IM6X710 Emergency lighting
Galaxy 300 UPS 10 kVA
400 V 3:1 CLA TM 60
minutes
15 9.6 G3H15K3IM6X710 Emergency lighting
Galaxy 300 UPS 15 kVA
400 V 3:1 CLA TM 60
minutes
20 13.3 G3H20K3IM6X710 Emergency lighting
Galaxy 300 UPS 20 kVA
400 V 3:1 CLA TM 60
minutes
30 15.6 G3H303IM6AX710 Emergency lighting
Galaxy 300 UPS 30 kVA
400 V 3:1 CLA TM 60
minutes
30 20 G3H303IM6BX710 Emergency lighting
Galaxy 300 UPS 30 kVA
400 V 3:1 CLA TM 60
minutes
3:3 Input: Output Configuration with 60 Minutes Runtime
kVA kW Single PTO SKU Description
10 6.6 G3H10KHTT6X710 Emergency lighting
Galaxy 300 UPS 10 kVA
400 V 3:3 CLA TT 60
minutes
15 9.6 G3H15KHTT6X710 Emergency lighting
Galaxy 300 UPS 15 kVA
400 V 3:3 CLA TT 60
minutes
20 13.3 G3H20KHTT6X710 Emergency lighting
Galaxy 300 UPS 20 kVA
400 V 3:3 CLA TT 60
minutes
30 15.6 G3H30KHT6AX710 Emergency lighting
Galaxy 300 UPS 30 kVA
400 V 3:3 CLA TT 60
minutes
30 20 G3H30KHT6BX710 Emergency lighting
Galaxy 300 UPS 30 kVA
400 V 3:3 CLA TT 60
minutes
40 26.6 G3H40KHTT6X710 Emergency lighting
Galaxy 300 UPS 40 kVA
400 V 3:3 CLA TT 60
minutes
16 990–9866–001
UPS Product Overview 10–40 kVA
3:1 Input: Output Configuration with 90 Minutes Runtime
kVA kW Single PTO SKU Description
10 6.6 G3H10K3IM9X710 Emergency lighting
Galaxy 300 UPS 10 kVA
400 V 3:1 CLA TM 90
minutes
15 9.6 G3H15K3IM9X710 Emergency lighting
Galaxy 300 UPS 15 kVA
400 V 3:1 CLA TM 90
minutes
20 11.6 G3H20K3IM9X710 Emergency lighting
Galaxy 300 UPS 20 kVA
400 V 3:1 CLA TM 90
minutes
30 14.4 G3H30K3IM9X710 Emergency lighting
Galaxy 300 UPS 30 kVA
400 V 3:1 CLA TM 90
minutes
3:3 Input: Output Configuration with 90 Minutes Runtime
kVA kW Single PTO SKU Description
10 6.6 G3H10KHTT9X710 Emergency lighting
Galaxy 300 UPS 10 kVA
400 V 3:3 CLA TT 90
minutes
15 9.6 G3H15KHTT9X710 Emergency lighting
Galaxy 300 UPS 15 kVA
400 V 3:3 CLA TT 90
minutes
20 11.6 G3H20KHTT9X710 Emergency lighting
Galaxy 300 UPS 20 kVA
400 V 3:3 CLA TT 90
minutes
30 14.4 G3H30KHTT9X710 Emergency lighting
Galaxy 300 UPS 30 kVA
400 V 3:3 CLA TT 90
minutes
990–9866–001 17
10–40 kVA UPS Product Overview
10/15/20 kVA 3:3
Front View and Rear View
1. Communication board (only for Schneider Electric Service)
2. Network management card
3. Breakers
4. Dry contact terminal, EPO, external battery breaker signal, and external battery
temperature (ATIZ)
5. Power terminals
20 990–9866–001
10–40 kVA Prepare for Installation
Prepare for Installation
Floor Anchoring
CAUTION
HAZARD OF TILTING
The UPS must be anchored to the floor because it is top-heavy.
Failure to follow these instructions can result in injury or equipment
damage.
NOTE: The UPS system and battery cabinet must be installed on a non-
inflammable, level, and solid floor.
NOTE: The UPS can be anchored to the floor in two ways depending on the
available floor space.
Method 1: Unlimited Space Available
1. Mount the four brackets on the UPS as shown.
Front View
Method 2: Limited Space Available
1. Drill four holes according to the UPS footprint (see illustration) and install four
M8 bolts into the floor for anchoring.
24 990–9866–001
Connect the UPS Power Cables 10–40 kVA
Connect the UPS Power Cables
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In frequency converter operation mode the maintenance bypass breaker (Q3BP)
and the static bypass breaker (QM2) must be in the OFF (opened) position.
Failure to follow these instructions will result in death or serious injury.
NOTICE
RISK OF ERRATIC SYSTEM OPERATION
If the neutral line connection is not reliable, the system will work abnormally.
Failure to follow these instructions can result in equipment damage.
NOTE: A padlock is available from Schneider Electric and is advisable to use
(padlock catalog number: 26970).
990–9866–001 27
10–40 kVA Connect the UPS Power Cables
Rear View of the UPS
1. Connect the PE-cables for input, for bypass, and for the load.
2. Connect the input cables (N, L1, L2, L3) to the input terminals starting with N.
3. Remove the cable(s) between the bypass and the input terminals.
4. Connect the cables from the load to the output terminals. 3:3 (N, L1, L2, L3), 3:1
(N and L1).
5. Connect the battery cables (BAT+, N, BAT-) to the battery terminals. The
battery cables will be connected to the external battery solution later.
28 990–9866–001
Connect the UPS Power Cables 10–40 kVA
6. Reinstall the plastic cover and the I/O sheet metal cover removed in Prepare
UPS for Cables, page 26.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The I/O sheet metal cover must be fixed in the lowest position for safety
reasons.
Failure to follow these instructions will result in death or serious injury.
7. Bundle the input cables, the battery cables, and the output cables as three
separate groups of cables.
8. Attach all cables to the fixtures (shown below) with cable ties.
9. Schneider Electric recommends to install a padlock on the static bypass
breaker (QM2) and the maintenance bypass breaker (Q3BP) in the OFF
(opened) position.
Front View of 3:3 30–40 kVA, and 3:1 20–30 kVA
Front View of 3:3 10–20 kVA, and 3:1 10–15 kVA
990–9866–001 29
10–40 kVA Install Backfeed Protection
Install Backfeed Protection
NOTE: The presence of a backfeed on input mains is mandatory according to IEC
62040-1.
An additional external isolation device must be installed in the UPS system. A
magnetic contactor or a circuit breaker with UVR (Under Voltage Release)
functionality can be used for this purpose. In the shown examples, the isolation
device is a magnetic contactor (marked with a C1 for single feed configurations
and marked with a C1 and C2 for dual feed configurations).
The isolation device must be able to carry the UPS input current, check with the
relevant input current of the UPS specifications.
NOTE: The 24 V source should be generated from the input source in single mains
configurations and from the bypass source in dual mains configurations.
NOTE: The examples shown in the backfeed protection instructions are for TN
earthing systems. For other earthing systems, the external isolation device
schematics are similar; refer to Galaxy 300 Earthing Manual. In case of an IT
earthing system installation, where the upstream protection is a 4 pole device, the
external isolation device must also be 4 pole.
Connect the backfeed protection as instructed in Install External Backfeed
Protection, page 30.
Install External Backfeed Protection
1. Connect UPS backfeed dry contact CNR04-1 with an external +24 VDC supply
pole “+” (the UPS backfeed dry contact CNR04-1 CNR04-2 is connected later
with the other signal cables).
2. Connect UPS backfeed dry contact CNR04-2 with a terminal of the relay R coil.
3. Connect the other terminal of the relay R coil with +24 VDC supply pole “-”(M).
4. Serial-connect the fuse (F1), the auxiliary contact of relay R and the coil of C1
as shown in the illustration below.
5. Connect C1 (L1, L2, L3) to UPS input (L1, L2, L3) as the shown in the
illustration below.
6. Connect C1 (L1, L2, L3) to input feeding (L1, L2, L3) in customer’s distribution
switchgear as shown in the illustration below.
7. Connect UPS input (N), PE to input feeding (N), PE in customer’s distribution
switchgear.
30 990–9866–001
Install Backfeed Protection 10–40 kVA
8.
– For 3:3: Connect C1 (L1, L2, L3) with the input feeding (L1, L2, L3) in
distribution switchgear as shown in the illustration below.
– For 3:1: Connect C1 (L1, L2, L3) with the input feeding (L1, L2, L3) in
distribution switchgear as shown in the illustration below.
3:3 UPS and External Isolation Device
3:1 UPS and External Isolation Device
990–9866–001 31
10–40 kVA Connect the UPS Signal Cables
Connect the UPS Signal Cables
Connect the Signal Cables to the UPS
1. Open the front door.
2. Connect the shielded signal cables (optional) to the Network Management
Card. Refer to the Network Management Card documentation shipped with the
UPS.
3. Connect the UPS backfeed signal CNR04-1 CNR04-2.
Front View of the UPS
4. Run the cables through the slot (otherwise the door cannot close) and up along
the right side of the cabinet.
32 990–9866–001
Connect the UPS Signal Cables 10–40 kVA
5. Fasten the cables with cable ties.
Front View of the UPS
6. Close the upper front door by pushing the door in.
7. Install the two upper side covers with two hands by tipping the covers 10º. Then
push down the two clips on the covers (3 mm down) in the rectangular holes on
the front panel, and then push in the covers.
8. Install the two bottom side covers in the same way.
990–9866–001 33
10–40 kVA Connect the UPS Signal Cables
9. Connect the cables to your computer interface network.
Front View of the UPS
Connect the EPO Cable to the UPS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The cables must have a shielded layer, and the shielded layer must be
connected to grounding on both the UPS side and the customer side.
Failure to follow these instructions will result in death or serious injury.
NOTE: A jumper must be added if no EPO cable is connected.
34 990–9866–001
10–40 kVA Connect the UPS Signal Cables
Connect the Optional Signal Cables
1. Connect the dry connector with a shielded cable (cable not provided). The dry
contacts permit to monitor the UPS from external relay switches regarding
general alarms, battery mode, and low battery. Run the cables to an indication
instrument such as LEDs, etc.
Rear View of the UPS
Requirements for dry connector cables
Permissible voltage (VDC) 30
Permissible current (A) 1
Cable 4 x 0.93 mm², ø 6.6 ± 0.3 mm.
2. Connect the cable for the external battery temperature detection and the
external battery circuit breaker signal to signal ports 2 and 3.
NOTE: If the battery cabinet (G3HTBAT1) is used, one cable end is preinstalled
in this battery cabinet.
36 990–9866–001
Install Battery Solution 10–40 kVA
Install Battery Solution
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Make sure that the battery breaker is open before starting.
• Check the DC voltages with a DC voltage multimeter versus the battery
voltage before continuing.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK
The battery cabinet(s) and the UPS must be earthed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Turn the battery circuit breakers OFF before connecting cables to the
terminals.
Failure to follow these instructions will result in death or serious injury.
Depending on your chosen solution, follow the appropriate steps in this chapter.
Solutions described:
•Battery cabinet (G3HTBAT1) – See Install a Galaxy 300 Battery Cabinet
(G3HTBAT1, G3HTBAT2, and G3HTBAT3), page 41.
•Battery cabinet (SYPBV96K160HB, G55TBATL10B and G55TBAT2L7C) –
See Install a Battery Cabinet (SYPBV96K160HB, G55TBATL10B, and
G55TBAT2L7C), page 49.
990–9866–001 37
10–40 kVA Install Battery Solution
Battery Cabinet Product Overview
Battery Cabinet (G3HTBAT1)
A. Battery shelves
B. Battery circuit breaker
C. Ground cable connection (from the UPS)
D. Battery temperature sensor (ATIZ)
E. Connection terminal (for ATIZ, circuit breaker detection and power supply)
F. Deep discharge electronic card
G. Battery deep discharge alarm button on battery cabinet front door (not shown in
illustration)
Front View
Battery Cabinet (SYPBV96K160HB, G55TBATL10B and G55TBAT2L7C)
A. Battery shelves
B. Battery circuit breaker
C. Ground cable connection (from the UPS)
D. Battery temperature sensor (ATIZ board)
E. Cable terminal board (for ATIZ, circuit breaker detection and power supply)
F. Deep discharge electronic card
G. Battery deep discharge alarm button on battery cabinet front door (not shown in
illustration)
38 990–9866–001
Install Battery Solution 10–40 kVA
Install a Galaxy 300 Battery Cabinet (G3HTBAT1, G3HTBAT2, and
G3HTBAT3)
NOTE: The following procedure shows installing battery cabinet (G3HTBAT1).
Battery options G3HTBAT2 and G3HTBAT3 are installed in the same way as
battery option G3HTBAT1, but these options include two battery cabinets instead
of just one:
• One battery cabinet with batteries, battery breaker, temperature sensor, and
deep discharge alarm indicator, and
• One battery cabinet with only batteries
The two battery cabinets are interconnected with power cables (supplied).
Prepare Galaxy 300 Battery Cabinet (1300 mm) for Cables
1. Lock the two front wheels by tightening the screws.
2. Open the unlocked front door.
NOTE: The key to the door can be found in the accessories package located in
the cabinet.
Front View
990–9866–001 41
10–40 kVA Install Battery Solution
3. Remove both side panels.
Front View
Connect Internal Cables in Galaxy 300 Battery Cabinet (1300
mm) with Pre-Installed Batteries
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Remove all cardboard pieces, which are used to protect the batteries during
transport. Make sure that cables and copper busbars are separated.
Failure to follow these instructions will result in death or serious injury.
NOTE: A maximum of two battery cabinets can be connected to the UPS (one
battery cabinet with a circuit breaker plus one cabinet without a circuit breaker) by
a batch cable between the UPS and the circuit breaker in the battery cabinet.
42 990–9866–001
Install Battery Solution 10–40 kVA
1. Remove the left and right plastic cover from the battery breaker by removing the
four screws (two on each plastic cover).
Front View
2. Cut off the belts to remove the carton paper.
3. Run the cables inside each shelf and connect to the batteries.
4. Run the cables between the shelves.
5. Run the cables between the shelves and the circuit breaker.
NOTE: If the cables have more than one terminal, then the unconnected
terminals must be isolated with insulation tape before connecting the other
terminal.
Front View
990–9866–001 43
10–40 kVA Install Battery Solution
Connect Battery Cables from UPS to the Galaxy 300 Battery Cabinet (1300 mm)
1. Run the Protective Earth (PE) cable from the UPS up through the bottom front
hole of the battery cabinet and connect it to the busbar.
2. Run the battery cables (BAT+, N, and BAT-) from the UPS up through the
bottom front hole.
3. Attach the cables to the right side of the battery breaker.
4. Reinstall the side panels.
Front View
Connect External Battery Temperature (ATIZ) and External Battery Breaker Signal
between the UPS and the Galaxy 300 Battery Cabinet (1300 mm)
NOTE: The ATIZ cable is for the external battery temperature detection signal
(cable is pre-installed).
NOTE: The battery cable is for the external battery breaker signal (cable is pre-
installed).
NOTE: The connection of signal cables is only applicable between the UPS and
battery cabinet 1.
1. Run the combined battery breaker and ATIZ signal cable from the connection
terminal on the battery cabinet to the UPS.
2. Run the four cables from the connection terminal to the battery breaker on the
battery cabinet (see the below table for cable description).
44 990–9866–001
Install Battery Solution 10–40 kVA
3. Connect the combined battery breaker and ATIZ signal cable to the UPS as
shown and make sure to connect the cable with shielded layer to the screw on
the UPS.
Front View of Battery Cabinet (1300 mm)
Cable description
Cable color Cable label Description
Yellow QB OF-11 CB contact signal – to the auxiliary contact
(normally closed)
White QB OF-14 CB contact signal
Red QB OF-D4 +12 V power supply – to the coil terminal
Black QB OF-D1 -12 V power supply
Rear View of the UPS
NOTE: The cable(s) is routed the same way as the EPO cable.
990–9866–001 45
10–40 kVA Install Battery Solution
Connect Battery and Signal Cables from the Battery Cabinet (G3HTBAT1) to a Running
UPS
NOTE: A maximum of two battery cabinets can be connected to the UPS (one
battery cabinet with a circuit breaker plus one cabinet without a circuit breaker) by
a cable between the UPS and the circuit breaker in the battery cabinet.
NOTE: Before carrying out the below procedure, make sure that the UPS is
running in normal operation with no internal UPS alarms displayed. In normal
operation four breakers (QM1,QFB,QM2,QOP) must be in the ON (closed)
position and two breakers (Q3BP,QB) must be in the OFF (open) position.
1. Turn the UPS into maintenance bypass operation:
a. Press the Inverter OFF button for three seconds and then turn the input
breaker (QM1) to the OFF (open) position.
b. Turn the maintenance bypass breaker (Q3BP) to the ON (closed) position.
c. Turn the static bypass breaker (QM2) to the OFF (open) position.
d. Turn the output breaker (QOP) to the OFF (open) position.
2. Isolate the batteries by turning the UPS battery cabinet breaker (QFB) to the
OFF (open) position.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Check the DC voltages with a DC voltage multimeter versus the battery
voltage before continuing.
Failure to follow these instructions will result in death or serious injury.
3. Run a Protective Earth (PE) cable from the UPS up through the bottom front
hole of the battery cabinet and connect it to the busbar.
4. Run the battery cables (BAT+, N, and BAT-) from the UPS up through the
bottom front hole.
5. Attach the cables to the right side of the battery breaker.
46 990–9866–001
Install Battery Solution 10–40 kVA
6. Reinstall the side panels.
Front View of Battery Cabinet (G3HTBAT1)
7. Reinstall the plastic cover and the I/O sheet metal cover removed on the UPS –
these covers were removed while preparing the UPS for cables.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The I/O sheet metal cover must be fixed in the lowest position for safety
reasons.
Failure to follow these instructions will result in death or serious injury.
990–9866–001 47
10–40 kVA Install Battery Solution
8. Connect the combined battery breaker and ATIZ signal cable to the UPS as
shown and make sure to connect the cable with shielded layer to the screw on
the UPS.
NOTE: See Connect External Battery Temperature (ATIZ) and External Battery
Breaker Signal between the UPS and the Galaxy 300 Battery Cabinet (1300
mm), page 44 for information on how to route the cable(s)
Rear View of the UPS
9. Turn the UPS back into normal operation:
a. Turn the output breaker (QOP) to the ON (closed) position.
b. Turn the static bypass breaker (QM2) to the ON (closed) position.
c. Wait a minute for the static bypass breaker LED and the output breaker LED
to turn green.
d. Turn the maintenance bypass breaker (Q3BP) to the OFF (open) position.
e. Turn the battery cabinet breaker (QFB) to the ON (closed) position.
f. Turn the input breaker (QM1) to the ON (closed) position.
g. When the soft start has finished, press the INVERTER ON button.
10.Check the LEDs to see if the UPS is running in normal operation:
• PFC LED: green
• INVERTER LED: green
• LOAD LED: green
• LOAD PROTECTED LED: green
• Other LEDs: OFF
48 990–9866–001
Install Battery Solution 10–40 kVA
Install a Battery Cabinet (SYPBV96K160HB, G55TBATL10B, and
G55TBAT2L7C)
Remove Battery Protection on Batteries
WARNING
HAZARD OF ELECTRIC SHOCK
Transportation straps and paperboard must be removed from the battery before
installation.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
1. Remove the cable and copper bar kit from the cabinet and save for battery
installation.
2. Remove the transportation straps and the paperboard from the batteries.
Connect Battery Cables from the UPS to the Battery Cabinet (SYPBV96K160HB,
G55TBATL10B, or G55TBAT2L7C)
1. Connect the Protective Earth (PE) cable between the battery cabinet(s) and the
UPS.
2. Interconnect the batteries on each shelf.
3. Interconnect all the battery shelves and then connect the battery cables (BAT+,
BAT-, N) from the overall battery assembly to the battery circuit breaker in the
battery cabinet as shown in the illustration.
4. If more than one battery cabinet is installed: Connect the BAT+, BAT-, and N
cables (not provided) between the battery cabinets in a daisy chain.
990–9866–001 49
10–40 kVA Install Battery Solution
5. Connect the battery cables (BAT+, BAT-, N) from the UPS to the battery circuit
breaker in the battery cabinet that will be connected to the UPS.
Front View of the Battery Cabinet
Connect Signal Cables Between the UPS and the Battery Cabinet (SYPBV96K160HB,
G55TBATL10B and G55TBAT2L7C)
NOTE: The ATIZ cable is for the external battery temperature detection signal
(cable is preinstalled).
NOTE: The battery cable is for the external battery breaker signal (cable is
preinstalled).
NOTE: The connection of signal cables is only applicable between the UPS and
battery cabinet 1.
1. Run the combined battery breaker and ATIZ signal cable from the cable
terminal board in the battery cabinet to the UPS.
50 990–9866–001
10–40 kVA Install Battery Solution
Connect the Deep Discharge Signal Cables Between the Battery
Cabinet and the UPS
NOTE: The deep discharge signal cables are connected in the same way on all
battery cabinet types. Refer to Battery Cabinet Product Overview, page 38 for
location of deep discharge board.
1. Connect signal cable from the deep discharge board XR11 terminals in the
battery cabinet to the input terminals (L1 and N) in the UPS cabinet.
2. Connect signal cable from the deep discharge board XR12 terminals in the
battery cabinet to the dry contact for LOW BATT in the rear of the UPS cabinet.
Rear View of the UPS
52 990–9866–001
Checklist after Installation 10–40 kVA
Checklist after Installation
UPS
• Check that the power wiring is torqued correctly.
• Check that the power wiring (for deep discharge card connections L1 and N) is
torqued correctly.
• Check that the auxiliary contact wiring (for deep discharge card) is torqued
correctly.
• Verify clockwise phase-rotation (L1, L2, L3) and make sure that a neutral
connection is present.
• Leave a wiring diagram on site for service personnel.
• Leave instruction manual for emergency lighting on site for service personnel.
• Reinstall all wiring access panels.
• Make sure that all battery breakers on the UPS unit are in the OFF (opened)
position.
Battery Solution
• Check that the power wiring is torqued as recommended by the battery vendor.
• If there are two battery cabinets, check that the power cable between two
battery cabinets is installed and torqued correctly.
• Check that the power wiring (for deep discharge card connections L1 and N)
are torqued correctly.
• Check that the auxiliary contact wiring (for deep discharge card) is torqued
correctly.
• Check that the battery voltage wiring (5 blocks of 12 V on deep discharge card)
is torqued correctly.
• Verify the polarity of battery cable connection (BAT+, N and BAT-).
• Leave a wiring diagram on site for service personnel.
• Reinstall all wiring access panels.
• Make sure that all battery breakers on the battery solution are in the OFF
(opened) position.
990–9866–001 53
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com
As standards, specifications, and design change from time to time,
please ask for confirmation of the information given in this publication.
© 2015 – 2015 Schneider Electric. All rights reserved.
990–9866–001