Table of Contents
- Galaxy VS
- Important Safety Instructions — SAVE THESE INSTRUCTIONS
- Specifications
- Input Specifications
- Bypass Specifications
- Output Specifications
- Battery Specifications
- Recommended Cable Sizes for 380/400/415 V
- Recommended Cable Sizes for 200/208/220/480 V
- Recommended Upstream Protection
- Recommended Bolt and Lug Sizes
- Torque Specifications
- Environment
- UPS Weights and Dimensions
- Clearance
- Single System Overview
- Parallel System Overview
- Overview of Installation Kits
- Installation Procedure
- Install the Seismic Anchoring (Option)
- Prepare for Installation
- Connect the Power Cables
- Connect the Signal Cables
- Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products
- Connect the PBUS Cables
- Connect the External Communication Cables
- Add Translated Safety Labels to Your Product
- Final Installation
APC GVSUPS15KB4HS User Manual
Displayed below is the user manual for GVSUPS15KB4HS by APC which is a product in the Uninterruptible Power Supplies (UPSs) category. This manual has pages.
Related Manuals
Galaxy VS
UPS with Up to 2 Internal Battery Strings
Installation
10 kW 208 V
10-20 kW 400 V
20 kW 480 V
9/2019
www.schneider-electric.com
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this guide are the property of Schneider Electric SE or its
subsidiaries. All other brands may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and
furnished for informational use only. No part of this guide may be reproduced or
transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), for any purpose, without the prior written permission of
Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide
or its content, except for a non-exclusive and personal license to consult it on an "as
is" basis. Schneider Electric products and equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information
contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by
Schneider Electric and its subsidiaries for any errors or omissions in the informational
content of this material or consequences arising out of or resulting from the use of the
information contained herein.
Go to
IEC: https://www.productinfo.schneider-electric.com/portals/ui/galaxyvs_iec/ or
UL: https://www.productinfo.schneider-electric.com/portals/ui/galaxyvs_ul/
or scan the QR code above for digital experience and translated manuals.
UPS with Up to 2 Internal Battery Strings
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS.........................................................................................5
FCC Statement ..........................................................................................6
Electromagnetic Compatibility .....................................................................6
Safety Precautions .....................................................................................6
Electrical Safety .........................................................................................9
Battery Safety ............................................................................................9
Specifications ............................................................................................ 11
Input Specifications .................................................................................. 11
Bypass Specifications ...............................................................................12
Output Specifications................................................................................13
Battery Specifications ...............................................................................14
Recommended Cable Sizes for 380/400/415 V ...........................................15
Recommended Cable Sizes for 200/208/220/480 V.....................................16
Recommended Upstream Protection..........................................................17
Recommended Bolt and Lug Sizes ............................................................18
Torque Specifications................................................................................19
Environment.............................................................................................19
UPS Weights and Dimensions...................................................................20
Clearance ................................................................................................20
Single System Overview..........................................................................21
Parallel System Overview........................................................................22
Overview of Installation Kits ....................................................................24
Installation Procedure ..............................................................................25
Install the Seismic Anchoring (Option) ..................................................26
Prepare for Installation.............................................................................27
Connect the Power Cables......................................................................31
Connect the Signal Cables......................................................................33
Connect the Signal Cables from Switchgear and Third-Party
Auxiliary Products .....................................................................................35
Connect the PBUS Cables ......................................................................37
Connect the External Communication Cables......................................38
Connect the Modbus Cables .....................................................................39
Add Translated Safety Labels to Your Product.....................................41
Final Installation ........................................................................................42
990-91260A-001 3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS UPS with Up to 2 Internal Battery Strings
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar
with it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a “Danger” or “Warning” safety
message indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages with this symbol
to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990-91260A-001 5
UPS with Up to 2 Internal Battery Strings
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
FCC Statement
NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
Any changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product category C2 UPS product. In a residential environment, this
product may cause radio inference, in which case the user may be required to
take additional measures.
Failure to follow these instructions can result in equipment damage.
Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the installation manual before installing or working on
this UPS system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned. If additional construction work is
needed in the installation room after the UPS has been installed, turn off the
UPS and cover the UPS with the protective packaging bag the UPS was
delivered in.
Failure to follow these instructions will result in death or serious injury.
6 990-91260A-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS UPS with Up to 2 Internal Battery Strings
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed
by Schneider Electric if these requirements are not respected.
• After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364-4-41– protection against electric shock, 60364-
4-42 – protection against thermal effect, and 60364-4-43 – protection against
overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Install the UPS system in a temperature controlled indoor environment free
of conductive contaminants and humidity.
• Install the UPS system on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or
radiant heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
990-91260A-001 7
UPS with Up to 2 Internal Battery Strings
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the installation manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
UPS ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE
Do not connect the UPS output to regenerative load systems including
photovoltaic systems and speed drives.
Failure to follow these instructions can result in equipment damage.
8 990-91260A-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS UPS with Up to 2 Internal Battery Strings
Electrical Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Turn off all power supplying the UPS system before working on or inside the
equipment.
• Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the utility/mains supply. Before
installing or servicing the UPS system, ensure that the units are OFF and
that utility/mains and batteries are disconnected. Wait five minutes before
opening the UPS to allow the capacitors to discharge.
• A disconnection device (e.g. disconnection circuit breaker or switch) must be
installed to enable isolation of the system from upstream power sources in
accordance with local regulations. This disconnection device must be easily
accessible and visible.
• The UPS must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
990-91260A-001 9
UPS with Up to 2 Internal Battery Strings
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply
circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
NOTICE
RISK OF EQUIPMENT DAMAGE
• Wait until the system is ready to be powered up before installing batteries in
the system. The time duration from battery installation until the UPS system
is powered up must not exceed 72 hours or 3 days.
• Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period,
Schneider Electric recommends that you energize the UPS system for a
period of 24 hours at least once every month. This charges the batteries,
thus avoiding irreversible damage.
Failure to follow these instructions can result in equipment damage.
10 990-91260A-001
Specifications UPS with Up to 2 Internal Battery Strings
Specifications
Input Specifications
UPS rating 10 kW 15 kW 20 kW
Voltage (V) 200/208/220 380/400/415 380/400/415 380/400/415 480
Connections 4-wire (L1, L2, L3,
N, PE) WYE (single
mains)
3-wire (L1, L2, L3,
PE) WYE (dual
mains)
4-wire (L1, L2, L3, N, PE) WYE (single mains)
3-wire (L1, L2, L3, PE) WYE (dual mains)1 2
4-wire (L1, L2, L3,
N, PE) WYE (single
mains)
3-wire (L1, L2, L3,
PE) WYE (single
mains or dual
mains)1
Input voltage range
(V)
200 V: 170-230
208 V: 177-239
220 V: 187-253
380 V: 331-437
400 V: 340-460
415 V: 353-477
408-552
Frequency range
(Hz)
40-70
Nominal input
current (A)
31/30/28 16/15/14 24/22/22 32/30/29 25
Maximum input
current (A)
37/36/34 19/18/17 28/27/26 38/36/35 30
Input current
limitation (A)
39/37/35 20/19/18 30/28/27 39/37/36 31
Input power factor 0.99 for load greater than 50%
0.95 for load greater than 25%
Total harmonic
distortion (THDI)
<3% at full linear load (symmetrical)
Maximum short
circuit rating
65 kA RMS
Protection Built-in backfeed protection and fuses
Ramp-in Programmable and adaptive 1-40 seconds
990-91260A-001 11
1. TN and TT power distribution systems are supported. Corner (line) grounding is not supported.
2. Only for dual mains system with upstream 4-pole breakers: Install an N connection with the input cables (L1, L2, L3, N, PE).
UPS with Up to 2 Internal Battery Strings Specifications
Bypass Specifications
UPS rating 10 kW 15 kW 20 kW
Voltage (V) 200/208/220 380/400/415 380/400/415 380/400/415 480
Connections 4-wire (L1, L2, L3,
N, PE) WYE
4-wire (L1, L2, L3, N, PE) WYE 4-wire (L1, L2, L3,
N, PE) WYE
3-wire (L1, L2, L3,
PE) WYE3
Bypass voltage
range (V)
200 V: 180-220
208 V: 187-229
220 V: 198-242
380 V: 342-418
400 V: 360-440
415 V: 374-457
432-528
Frequency range
(Hz)
50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable)
Nominal bypass
current (A)
29/28/27 15/15/14 23/22/21 31/29/28 24
Nominal neutral
current (A)
50/48/45 26/25/24 39/37/36 53/50/48 42
Maximum short
circuit rating4
65 kA RMS
Protection Built-in backfeed protection and fuses
Internal fuse specifications: Rated 160 A, prearcing 2.68 kA2s
12 990-91260A-001
3. TN and TT power distribution systems are supported. Corner (line) grounding is not supported.
4. Conditioned by the internal fuse rated 160 A, prearcing 2.68 kA2s.
Specifications UPS with Up to 2 Internal Battery Strings
Output Specifications
UPS rating 10 kW 15 kW 20 kW
Voltage (V) 200/208/220 380/400/415 380/400/415 380/400/415 480
Connections54-wire (L1, L2, L3,
N, PE)
4-wire (L1, L2, L3, N, PE) 4-wire (L1, L2, L3,
N, PE)
3-wire (L1, L2, L3,
PE)
Voltage regulation Symmetrical load ± 1%
Asymmetrical load ± 3%
Overload capacity 150% for 1 minute (in normal operation)
125% for 10 minutes (in normal operation)
125% for 1 minute (in battery operation)
For 200/208/220/480 V: 125% continuous (bypass operation)
For 380/400/415 V: 110% continuous (bypass operation)
1000% for 100 milliseconds (bypass operation)
Dynamic load
response
± 5% after 2 milliseconds
± 1% after 50 milliseconds
Output power factor 1
Nominal output
current (A)
29/28/26 15/14/14 23/22/21 30/29/28 24
Frequency regulation
(Hz)
50/60 Hz bypass synchronized – 50/60 Hz ± 0.1% free-running
Synchronized slew
rate (Hz/sec)
Programmable to 0.25, 0.5, 1, 2, 4, 6
Total harmonic
distortion (THDU)
<2% for linear load
<5% for non-linear
load
<1% for linear load
<3% for non-linear load
Output performance
classification
(according to IEC/
EN62040-3)
NA VFI-SS-111 NA
Load crest factor 2.5
Load power factor From 0.7 leading to 0.7 lagging without any derating
990-91260A-001 13
5. The number of output wires must match the number of input wires in a single mains system or bypass wires in a dual mains system.
UPS with Up to 2 Internal Battery Strings Specifications
Battery Specifications
All values are based on 40 battery blocks.
UPS rating 10 kW 15 kW 20 kW
Voltage (V) 200/208/220 380/400/415 380/400/415 380/400/415 480
Charging power in % of output power at 0-
40% load
80%
Charging power in % of output power at
100% load
20%
Maximum charging power (at 0-40% load)
(kW)
8 8 12 16 16
Maximum charging power (at 100% load)
(kW)
22344
Nominal battery voltage (VDC) 480
Nominal float voltage (VDC) 545
Maximum boost voltage (VDC) 571
Temperature compensation (per cell) -3.3mV/°C, for T ≥ 25 °C – 0mV/°C, for T < 25 °C
End of discharge voltage (full load) (VDC) 384
Battery current at full load and nominal
battery voltage (A)
22 22 33 43 43
Battery current at full load and minimum
battery voltage (A)
27 27 41 54 54
Ripple current < 5% C20 (5 minute runtime)
Battery test Manual/automatic (selectable)
Maximum short circuit rating 10 kA
14 990-91260A-001
Specifications UPS with Up to 2 Internal Battery Strings
Recommended Cable Sizes for 380/400/415 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The
maximum allowable cable size is 25 mm2.
Failure to follow these instructions will result in death or serious injury.
NOTE: Overcurrent protection is to be provided by others.
Cable sizes in this manual are based on table B.52.3 and table B.52.5 of IEC
60364-5-52 with the following assertions:
• 90 °C conductors
• An ambient temperature of 30 °C
• Use of copper conductors
• Installation method C
PE cable size is based on table 54.2 of IEC 60364-4-54.
If the ambient temperature is greater than 30 °C, larger conductors are to be
selected in accordance with the correction factors of the IEC.
UPS rating 10 kW 15 kW 20 kW
Voltage (V) 380/400/415 380/400/415 380/400/415
Input phases (mm2) 6 6 10
Input PE (mm2) 6 6 10
Bypass/output
phases (mm2)
6 6 10
Bypass PE/output
PE (mm2)
6 6 10
Neutral6(mm2) 6 10 16
990-91260A-001 15
6. Neutral conductor is sized to handle 1.73 times phase current in case of high harmonic content from non-linear loads. If non or less
harmonic currents are expected, neutral conductor can be sized accordingly but not less than the phase conductor.
UPS with Up to 2 Internal Battery Strings Specifications
Recommended Cable Sizes for 200/208/220/480 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The
maximum allowable cable size is 4 AWG.
Failure to follow these instructions will result in death or serious injury.
NOTE: Overcurrent protection is to be provided by others.
Cable sizes in this manual are based on Table 310.15 (B)(16) of the National
Electrical Code (NEC) with the following assertions:
• 90 °C conductors
• An ambient temperature of 30 °C
• Use of copper conductors
Equipment grounding conductors (PE in this manual) are sized in accordance with
NEC Article 250.122 and Table 250.122.
If the ambient temperature is greater than 30 °C, larger conductors are to be
selected in accordance with the correction factors of the NEC.
UPS rating 10 kW 20 kW
Voltage (V) 200/208/220 480
Input phases (AWG) 8 8
Input PE (AWG) 8 10
Bypass/output
phases (AWG)
8 10
Bypass PE/output
PE (AWG)
8 10
Neutral7(AWG) 6 6
16 990-91260A-001
7. Neutral conductor is sized to handle 1.73 times phase current in case of high harmonic content from non-linear loads. If non or less
harmonic currents are expected, neutral conductor can be sized accordingly but not less than the phase conductor.
Specifications UPS with Up to 2 Internal Battery Strings
Recommended Upstream Protection
208 V UPS
CAUTION
HAZARD OF FIRE
• Connect only to a circuit with the below specifications.
• Connect to a circuit provided with a 63 A branch circuit overcurrent
protection maximum in accordance with the National Electrical Code, ANSI/
NFPA70, and the Canadian Electrical Code, Part I, C22.1.
Failure to follow these instructions can result in injury or equipment
damage.
NOTE: Overcurrent protection is to be provided by others and marked with its
function.
UPS rating 10 kW
Input Bypass
Breaker type HJF36100U31X
Ir (A) 50 40
tr @ 6 Ir 0.5
li (x In) 1.5
400 V UPS
NOTE: For local directives which require 4-pole circuit breakers: If neutral
conductor is expected to carry a high current, due to line-neutral non-linear
load, the circuit breaker must be rated according to expected neutral current.
UPS rating 10 kW 15 kW 20 kW
Input Bypass Input Bypass Input Bypass
Breaker type NSX100H
TM25D
(LV429676)
NSX100H
TM16D
(LV429677)
NSX100H
TM32D
(LV429675)
NSX100H
TM25D
(LV429676)
NSX100H
TM40D
(LV429674)
NSX100H
TM32D
(LV429675)
In (A) 25 16 32 25 40 32
Ir (A) 20 16 32 23 40 32
Im (A) 300 (fixed) 190 (fixed) 400 (fixed) 300 (fixed) 500 (fixed) 400 (fixed)
480 V UPS
CAUTION
HAZARD OF FIRE
• Connect only to a circuit with the below specifications.
• Connect to a circuit provided with a 63 A branch circuit overcurrent
protection maximum in accordance with the National Electrical Code, ANSI/
NFPA70, and the Canadian Electrical Code, Part I, C22.1.
Failure to follow these instructions can result in injury or equipment
damage.
NOTE: Overcurrent protection is to be provided by others and marked with its
function.
990-91260A-001 17
UPS with Up to 2 Internal Battery Strings Specifications
UPS rating 20 kW
Input Bypass
Breaker type HJF36100U31X
Ir (A) 40 35
tr @ 6 Ir 0.5
li (x In) 1.5
Recommended Bolt and Lug Sizes
NOTICE
RISK OF EQUIPMENT DAMAGE
Use only UL approved compression cable lugs.
Failure to follow these instructions can result in equipment damage.
Narrow One Hole Lugs for PE Cables
Cable size Bolt size Cable lug type Crimping tool Die
10 AWG M6 x 16 mm LCA10-14-L CT-1570 NA
8 AWG M6 x 16 mm LCA8-14-L CT-720 CD-720-1 Red P21
6 AWG M6 x 16 mm LCA6-14-L CT-720 CD-720-1 Blue P24
4 AWG M6 x 16 mm LCA4-14-L CT-720 CD-720-1 Gray P29
Narrow Insulated Ferrule for Phase Cables and N Cables
Bolt size Insulated ferrule type Crimping tool
10 AWG FSD82-18-C CT-1002, CT-1003, CT-1123
8 AWG FSD83-18-C CT-1003, CT-1004, CT-1104, CT-1123
6 AWG FSD84-18-C CT-1003, CT-1004, CT-1104
4 AWG FSD85-18-L CT-1005
18 990-91260A-001
Specifications UPS with Up to 2 Internal Battery Strings
Torque Specifications
Bolt size Torque
M4 1.7 Nm (1.25 lb-ft / 15 lb-in)
M5 2.2 Nm (1.62 lb-ft / 19.5 lb-in)
M6 5 Nm (3.69 lb-ft / 44.3 lb-in)
M8 17.5 Nm (12.91 lb-ft / 154.9 lb-in)
M10 30 Nm (22 lb-ft / 194.7 lb-in)
Environment
Operating Storage
Temperature 0 °C to 40 °C (32 °F to 104 °F) -15 °C to 40 °C (5 °F to 104 °F) for systems
with batteries.
Relative humidity 0 - 95% non-condensing 10 - 80% non-condensing
Elevation Designed for operation in 0-3000 m (0-
10000 feet) elevation.
Power derating required from 1000-3000 m
(3300-10000 feet):
Up to 1000 m (3300 feet): 1.000
Up to 1500 m (5000 feet): 0.975
Up to 2000 m (6600 feet): 0.950
Up to 2500 m (8300 feet): 0.925
Up to 3000 m (10000 feet): 0.900
Audible noise one meter (three feet) from
unit
400 V 10-20 kW: 49 dB at 70% load, 55 dB at 100% load
480 V 20 kW and 208 V 10 kW: 49 dB at 70% load, 55 dB at 100% load
Protection class IP20
Color RAL 9003, gloss level 85%
990-91260A-001 19
UPS with Up to 2 Internal Battery Strings Specifications
UPS Weights and Dimensions
Weight kg (lbs) Height mm (in) Width mm (in) Depth mm (in)
UPS with one battery
string
245 (540.13) 1485 (58.46) 333 (13.11) 847 (33.35)
NOTE: One battery module weighs approximately 32 kg (70.5 lbs).
Clearance
NOTE: Clearance dimensions are published for airflow and service access
only. Consult with the local safety codes and standards for additional
requirements in your local area.
NOTE: The required minimum rear clearance is 150 mm (5.91 in).
20 990-91260A-001
Single System Overview UPS with Up to 2 Internal Battery Strings
Single System Overview
UIB Unit input breaker
SSIB Static switch input breaker
IMB Internal maintenance breaker
UOB Unit output breaker
BB Battery breaker in UPS for internal batteries
Single System – Single Mains Single System – Dual Mains
990-91260A-001 21
UPS with Up to 2 Internal Battery Strings Parallel System Overview
Parallel System Overview
UIB Unit input breaker
SSIB Static switch input breaker
IMB Internal maintenance breaker
UOB Unit output breaker
SIB System isolation breaker
BB Battery breaker in UPS for internal batteries
MBB External maintenance bypass breaker
Parallel Systems with Individual Unit Input Breaker UIB and Static
Switch Input Breaker SSIB
Galaxy VS can support up to 3 UPSs in parallel for capacity and up to 3+1 UPSs
in parallel for redundancy with individual unit input breaker UIB and static switch
input breaker SSIB.
NOTE: In parallel systems an external maintenance bypass breaker MBB
must be provided and the internal maintenance breaker IMB* must be
padlocked in the open position.
Parallel System – Single Mains Parallel System – Dual Mains
22 990-91260A-001
Parallel System Overview UPS with Up to 2 Internal Battery Strings
Parallel Systems with Shared Unit Input Breaker UIB and Static
Switch Input Breaker SSIB
Galaxy VS can support up to 3 UPSs in parallel for capacity and up to 3+1 UPSs
in parallel for redundancy with shared unit input breaker UIB and static switch
input breaker SSIB.
NOTE: In parallel systems an external maintenance bypass breaker MBB
must be provided and the internal maintenance breaker IMB* must be
padlocked in the open position.
Parallel System – Single Mains Parallel System – Dual Mains
990-91260A-001 23
UPS with Up to 2 Internal Battery Strings Overview of Installation Kits
Overview of Installation Kits
Installation Kit 0M-88357
Part Used in Number of units
USB cable Connect the Modbus Cables, page 39. 1
150 Ohm resistor 10
Terminal connector 2
Optional Seismic Kit GVSOPT017
Part Used in Number of units
M8 x 20 mm bolt with washer Install the Seismic Anchoring (Option), page 26 and Final
Installation, page 42.
10
Rear anchor 1
Front seismic anchoring bracket 1
Rear seismic anchoring bracket 1
Rear connection plate 1
Optional Parallel Kit GVSOPT006
Part Used in Number of units
PBUS1 cable 0W6268 Connect the PBUS Cables, page 37. 1
PBUS2 cable 0W6267 1
This kit contains parts for use with other UPS models which are not relevant for this installation.
24 990-91260A-001
Installation Procedure UPS with Up to 2 Internal Battery Strings
Installation Procedure
Single System Parallel System
CAUTION
TIP HAZARD
Do not remove the transportation brackets from the UPS until it is time to anchor
the UPS to the floor.
Failure to follow these instructions can result in injury or equipment
damage.
1. Install the Seismic Anchoring (Option), page 26.
2. Prepare for Installation, page 27.
3. Connect the Power Cables, page 31.
4. Connect the Signal Cables, page 33.
5. Connect the Signal Cables from Switchgear and Third-Party Auxiliary
Products, page 35.
6. For parallel system:
a. Install a padlock on the internal maintenance breaker IMB in the open
position on all UPSs in the parallel system.
b. Connect the PBUS Cables, page 37.
7. Connect the External Communication Cables, page 38.
8. Add Translated Safety Labels to Your Product, page 41.
9. Final Installation, page 42.
990-91260A-001 25
Prepare for Installation UPS with Up to 2 Internal Battery Strings
Prepare for Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or punch holes for cables or conduits with the gland plate installed
and do not drill or punch holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
NOTE: Route the signal cables separately from the power cables and route
the Class 2/SELV cables separately from the non-Class 2/non-SELV cables.
1. Remove the front panel.
2. Remove the top cover:
a. Remove the screws and tilt the front of the top cover upwards.
b. Slide the top cover towards the rear to remove it. Taps in the rear of the
top cover must disconnect from the slots in the rear of the UPS.
990-91260A-001 27
Prepare for Installation UPS with Up to 2 Internal Battery Strings
4. Remove the rear gland plates and the rear brush plates from the UPS. These
are for signal cable routing.
Rear View of the UPS
5. Perform one of the following:
–For installation without conduits: Reinstall the brush plates.
–For installation with conduits: Drill a hole in the gland plates for
conduits, install conduits, and reinstall the gland plates.
6. Route the non-Class 2/non-SELV signal cables through the left rear brush/
gland plate and into the UPS.
Top View of the UPS without Conduits Top View of the UPS with Conduits
7. Route the Class 2/SELV signal cables through the middle rear brush/gland
plate and into the UPS.
990-91260A-001 29
UPS with Up to 2 Internal Battery Strings Prepare for Installation
8. Route the external communication cables that connect to the controller box
through the right rear brush/gland plate and through the cable channel to the
front of the UPS.
9. Remove the left gland plate from the rear of the UPS.
Rear View of the UPS
10. Drill/punch holes for power cables/conduits in the gland plate. Install conduits
(not provided), if applicable.
11. Remove the right rear plate for better access.
30 990-91260A-001
Connect the Power Cables UPS with Up to 2 Internal Battery Strings
Connect the Power Cables
NOTICE
RISK OF EQUIPMENT DAMAGE
To ensure correct load sharing in bypass operation in a parallel system:
• All bypass cables must be the same length for all UPSs.
• All output cables must be the same length for all UPSs.
• All input cables must be the same length for all UPSs (only required in single
mains system).
Failure to follow these instructions can result in equipment damage.
NOTE: The UPS is preconfigured for TNS earthing system. 3-wire installation
using a bonding busbar will result in a higher leakage current.
1. Only for TN-C/3-wire earthing system: Move the bonding busbar from
position (A) to position (B) to connect the N busbar to the PE busbar.
Rear View of UPS
2. Only for dual mains system: Remove the indicated single mains jumper
cables located behind the output/bypass terminals.
Rear View of UPS
990-91260A-001 31
UPS with Up to 2 Internal Battery Strings Connect the Power Cables
3. Connect the power cables as shown:
a. Connect the PE cables.
b. Connect the input cables.
c. Only for dual mains system: Connect the bypass cables.
d. Connect the output cables.
NOTE: Torque the insulated ferrules to 3.7 Nm (2.7 lb-ft / 32.7 lb-in).
Rear View of UPS
CAUTION
RISK OF EQUIPMENT DAMAGE
Check the fastening of the cable lugs/insulated ferrules. If the cable lugs/
insulated ferrules move due to pulling on cables, the bolt/screw can
become loose.
Failure to follow these instructions can result in injury or equipment
damage.
4. Reinstall the right rear plate.
5. Reinstall the left rear gland plate on the UPS.
32 990-91260A-001
Connect the Signal Cables UPS with Up to 2 Internal Battery Strings
Connect the Signal Cables
NOTE: Route the signal cables separately from the power cables and route
the Class 2/SELV cables separately from the non-Class 2/non-SELV cables.
1. Connect the Class 2/SELV signal cables from the building EPO to board 640–
4864 terminal J6600 in the UPS according to one of the options below.
The EPO circuit is considered Class 2/SELV. Class 2/SELV circuits must be
isolated from the primary circuitry. Do not connect any circuit to the EPO
terminal block unless it can be confirmed that the circuit is Class 2/SELV.
EPO Configurations (640–4864 terminal J6600, 1–9)
The EPO input supports 24 VDC.
NOTE: The default setting for the EPO activation is to turn off the inverter.
If you want the EPO activation to transfer the UPS into forced static
bypass operation instead, please contact Schneider Electric.
2. Connect the Class 2/SELV signal cables from the auxiliary products to board
640–4864 in the UPS. Follow the instructions in the auxiliary product
manuals.
990-91260A-001 33
UPS with Up to 2 Internal Battery Strings Connect the Signal Cables
3. Connect the Class 2/SELV signal cables to the input contacts and output
relays on board 640–4864 in the UPS.
Do not connect any circuit to the input contacts unless it can be confirmed
that the circuit is Class 2/SELV.
The input contacts support 24 VDC 10 mA. All circuits connected must have
the same 0 V reference.
Name Description Location
IN _1 (input contact 1) Configurable input contact 640-4864 terminal J6616, 1–2
IN _2 (input contact 2) Configurable input contact 640-4864 terminal J6616, 3–4
IN _3 (input contact 3) Configurable input contact 640-4864 terminal J6616, 5–6
IN _4 (input contact 4) Configurable input contact 640-4864 terminal J6616, 7–8
The output relays support 24 VAC/VDC 1 A. All external circuitry must be
fused with maximum 1 A fast acting fuses.
Name Description Location
OUT _1 (output relay 1) Configurable output relay 640–4864 terminal J6617, 1–3
OUT _2 (output relay 2) Configurable output relay 640–4864 terminal J6617, 4–6
OUT _3 (output relay 3) Configurable output relay 640–4864 terminal J6617, 7–9
OUT _4 (output relay 4) Configurable output relay 640–4864 terminal J6617, 10–12
4. Connect the non-Class 2/non-SELV signal cables from the auxiliary products
to board 640–4843 in the UPS. Follow the instructions in the auxiliary product
manuals.
34 990-91260A-001
Connect the Signal Cables from Switchgear and Third-Party
Auxiliary Products UPS with Up to 2 Internal Battery Strings
Connect the Signal Cables from Switchgear and
Third-Party Auxiliary Products
NOTE: Route the signal cables separately from the power cables and route
the Class 2/SELV cables separately from the non-Class 2/non-SELV cables.
Maximum Breaker Configuration in Single System with Third-Party
Switchgear
NOTE: The internal maintenance breaker IMB* cannot be used in a system
with an external maintenance bypass breaker MBB and the internal
maintenance breaker IMB* must be padlocked in the open position.
1. Connect signal cables from the breaker indicator lights in your switchgear to
board 640-4864 terminal J6618 in the top of the UPS. If an external supply is
used, remove jumper from J6618 pin 8 and 9.
NOTE: The breaker indicator light circuit is considered Class 2/SELV.
Class 2/SELV circuits must be isolated from the primary circuitry. Do not
connect any circuit to the breaker indicator light terminals unless it can be
confirmed that the circuit is Class 2/SELV.
990-91260A-001 35
UPS with Up to 2 Internal Battery Strings
Connect the Signal Cables from Switchgear and Third-Party
Auxiliary Products
2. Connect signal cables from AUX switches in your switchgear to board 640-
4843 in the top of the UPS.
Terminal
number
Function Connection
J6601 UOB_RED (redundant AUX
switch in unit output breaker)
Connect to redundant AUX switch in unit output breaker UOB.
J6602 SIB (system isolation
breaker)
Connect to normally open (NO) AUX switch in system isolation
breaker SIB for parallel system. SIB must contain an AUX switch
for each connected UPS.
J6609 UOB (unit output breaker) Connect to normally open (NO) AUX switch in unit output breaker
UOB.
SSIB (static switch input
breaker)
Connect to normally open (NO) AUX switch in static switch input
breaker SSIB. SSIB must contain an AUX switch for each
connected UPS.
J6614 UIB (unit input breaker) Connect to normally open (NO) AUX switch in unit input breaker
UIB. UIB must contain an AUX switch for each connected UPS.
MBB (maintenance bypass
breaker)
Connect to normally closed (NC) AUX switch in maintenance
bypass breaker MBB. MBB must contain an AUX switch for each
connected UPS.
36 990-91260A-001
Connect the PBUS Cables UPS with Up to 2 Internal Battery Strings
Connect the PBUS Cables
1. Connect the provided PBUS 1 (white) and PBUS 2 (red) cables to the PBUS
ports in the UPS controller boxes. Route the PBUS cables through the cable
channel in the UPSs.
Front View of Controller Box
2. Mount termination plugs (T) in the unused connectors.
Example of System with Three UPSs in Parallel
990-91260A-001 37
UPS with Up to 2 Internal Battery Strings Connect the External Communication Cables
Connect the External Communication Cables
1. Connect the external communication cables to the ports in the UPS controller
box.
Front View of the Controller Box
A. Universal I/O port for built-in network management card.
B. Modbus port for built-in network management card. See Connect the
Modbus Cables, page 39.
C. Network port for built-in network management card. Use a shielded
network cable.
NOTE: Check that you are connecting to the correct port to avoid network
communication conflicts.
38 990-91260A-001
Connect the External Communication Cables UPS with Up to 2 Internal Battery Strings
Connect the Modbus Cables
1. Connect the Modbus cables to the UPS(s). Use either 2–wire or 4–wire
connection. Shield the cables as shown.
• Shielded twisted pair cables must be used for Modbus connections. The
shield connection to the ground must be as short as possible (ideally
below 1 cm). The shield must be connected to each device.
• Wiring should be done in accordance with local wiring codes.
• Route signal cables separately from power cables to ensure sufficient
isolation.
• The Modbus port is optically isolated. The ground of the Modbus port is
not connected to any other ground.
Example: 2–Wire Connection with Two UPSs
Example: 4–Wire Connection with Two UPSs
2. Install 150 Ohm termination resistors at each end of each bus if the buses are
very long and operate at high data rates. Busses under 610 meters (2000
feet) at 9600 baud or under 305 meters (1000 feet) at 19.200 baud should not
require termination resistors.
990-91260A-001 39
Add Translated Safety Labels to Your Product UPS with Up to 2 Internal Battery Strings
Add Translated Safety Labels to Your Product
The safety labels on your product are in English and French. Sheets with
translated safety labels are provided with your product.
1. Find the sheets with translated safety labels provided with your product.
2. Check which 885-XXX numbers are on the sheet with translated safety
labels.
3. Locate the safety labels on your product that match the translated safety
labels on the sheet – look for the 885-XXX numbers.
4. Add the replacement safety label in your preferred language to your product
on top of the existing French safety label.
990-91260A-001 41
UPS with Up to 2 Internal Battery Strings Final Installation
Final Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply
circuit).
Failure to follow these instructions will result in death or serious injury.
WARNING
RISK OF EQUIPMENT DAMAGE
Wait until the system is ready to be powered up before installing batteries in the
system. The time duration from battery installation until the UPS system is
powered up must not exceed 72 hours or 3 days.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
42 990-91260A-001
Final Installation UPS with Up to 2 Internal Battery Strings
1. Reinstall the top cover:
a. Tilt the top cover and slide it onto the UPS from the rear. Taps in the rear
of the top cover must connect to the slots in the rear of the UPS.
b. Push the top cover down in the front.
Rear View of the UPS
c. Reinstall the screws.
2. Remove the rear transportation bracket from the UPS.
990-91260A-001 43
UPS with Up to 2 Internal Battery Strings Final Installation
3. Only for seismic anchoring:
a. Install rear anchoring bracket on the UPS with the provided M8 bolts.
Rear View of the UPS
b. Push the UPS into position so the rear anchoring bracket connects to the
rear anchor.
Rear View of the UPS
4. Lower the front and rear leveling feet on the UPS with a wrench until they
connect with the floor. Use a bubble-leveler to check that the UPS is level.
NOTICE
RISK OF EQUIPMENT DAMAGE
Do not move the cabinet after the leveling feet have been lowered.
Failure to follow these instructions can result in equipment damage.
44 990-91260A-001
Final Installation UPS with Up to 2 Internal Battery Strings
5. Only for non-seismic anchoring: Mount the front transportation bracket to
the floor. The UPS can be top-heavy and tip over if not bolted to the floor. Use
appropriate hardware for the floor type – the hole diameter in the front
transportation bracket is ø9 mm
6. Only for seismic anchoring:
a. Remove the front transportation bracket from the UPS.
b. Install the seismic front anchoring bracket on the UPS.
c. Mount the seismic front anchoring bracket on the UPS to the floor. Use
appropriate hardware for the floor type – the hole diameter in the seismic
front anchoring bracket is ø18 mm.
7. Set the battery breaker BB to the open (OFF) position.
8. Push extra battery modules (if any) into the slot. Fill the shelves from the
bottom and upwards.
9. Turn down the battery module handle on the extra battery modules and fasten
the handle to the shelf with the provided screw.
10. Connect the battery terminals to the front of the battery modules.
11. Reinstall all plates and covers removed in Prepare for Installation, page 27.
990-91260A-001 45
UPS with Up to 2 Internal Battery Strings Final Installation
12. Reinstall the front panel on the UPS:
a. Insert the two taps in the bottom of the front panel in the UPS at a tilted
angle.
b. Reconnect the front panel strap to the UPS.
c. Close the front panel and lock with the two locking knobs.
46 990-91260A-001
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
*990-91260A-001*
As standards, specifications, and design change from time to time,
please ask for confirmation of the information given in this publication.
© 2019 – 2019 Schneider Electric. All rights reserved.
990-91260A-001